UAZ 3151 Hunter, service e-manual (in Russian)

Contents For consumers' information Technical data and characteristics of cars Vehicle labeling Technical characteristics Safety requirements and warnings Maintenance Scope of work by type of maintenance Lubrication of the car Engine Maintenance Engine UMZ 4218 (UAZ 31519) Engine mount Cylinder head Gas distribution mechanism Lubrication system Crankcase ventilation system Cooling system Power system Gas exhaust system Possible engine malfunctions and methods of their elimination Engine ZMZ 409 (UAZ 315195) Engine mount Cylinder head Gas distribution mechanism Lubrication system Crankcase ventilation system Engine cooling system Power system Gas exhaust system Gasoline injection system with electronic fuel supply control and engine ignition ZMZ 409 Possible malfunctions of the ZMZ 409 engine and methods for their elimination Possible malfunctions of power supply systems and engine management with petrol injection and methods of their elimination Engine ZMZ 5143 (UAZ 315148) Engine mount Cylinder head Gas distribution mechanism Lubrication system Crankcase ventilation system Cooling system Power system Air intake and exhaust system Generator with vacuum pump Engine management system Possible malfunctions of the ZMZ 5143 engine and methods for their elimination Checking the technical condition of engines Repair of the UMZ 4218 (UAZ 31519) engine Values ??of clearances and tightness in the engine Removal and engine installation Disassembly and assembly of the engine Cylinder block repair Cylinder block liner repair Replacing piston rings Replacing pistons Repair of connecting rods Replacement and repair of piston pins Assembling the connecting rod and piston group Crankshaft repair Replacing the crankshaft main and connecting rod bearings Camshaft repair and replacement of its bushings Replacing pushers Distributor drive repair Oil pump repair Cylinder head repair Cooling system pump repair Repair of fuel tanks Fuel pump repair Carburetor repair Engine break-in after repair Repair of the ZMZ 409 (UAZ 315195) engine Removal and engine installation Dismantling the engine Repair of the cylinder block, pistons, connecting rods, intermediate shaft Crankshaft repair Repair of cylinder head, valve train and camshafts Hydraulic tensioner repair Cooling system pump repair Oil pump repair Checking the technical condition of the thermal valve Checking the technical condition of the thermostat Assembling the engine Checking and adjusting valve timing Special tool Engine break-in after repair Tightening torques for engine screw connections Repair of the ZMZ 5143 (UAZ 315148) engine Removal and engine installation Dismantling the engine Parts cleaning Cylinder block repair Crankshaft repair Connecting rod and piston group Cylinder head, valves, springs, hydraulic bearings Hydraulic tensioner Coolant pump Thermostat Oil pump repair Fuel equipment Turbocharger Assembling the engine Installing the engine on a car Tightening torques for the main engine threads Clutch Maintenance Repair Replacing the clutch with clutch release bearing for vehicles with four-speed gearbox Removal and installation of clutch discs for UMP engines with a four-speed gearbox Removal and installation of clutch discs of a ZMZ engine with a four-speed gearbox Replacing the clutch with clutch release bearing for vehicles with five-speed gearbox Removing and installing clutch discs for vehicles with a five-speed gearbox Assessment of the technical condition of the pressure plate Removing and disassembling the clutch hydraulic actuator Assessment of the technical condition of hydraulic drive parts Assembling the hydraulic clutch Bleeding hydraulic clutch Gearbox Maintenance Repair of a five-speed gearbox Removing the transmission from the vehicle Disconnecting the transmission from the transfer case Dismantling the gearbox Assessment of the technical condition of parts Gearbox assembly Repair of a four-speed gearbox Removing the transmission from the vehicle Disconnecting the transmission from the transfer case Dismantling the gearbox Assessment of the technical condition of parts Gearbox assembly Transfer case Maintenance Repair Disassembling the transfer case Assessment of the technical condition of parts Transfer case assembly Assembling the transfer case with gearbox Cardan drive Maintenance Length and applicability of rear propeller shafts Length and applicability of front propeller shafts Repair Dismantling the propeller shaft Assessment of the technical condition of propeller shaft parts Propeller shaft assembly Drive axles Rear axle Maintenance Repair Removing the rear axle Dismantling the rear axle Assessment of the technical condition of parts Rear axle assembly and adjustment Front axle Maintenance Repair Removing the front axle Dismantling the front axle Front axle assembly Frame and car suspension Frame Maintenance Repair Car suspension Maintenance Repair Dismantling the front spring suspension Removing, disassembling and assembling the rear suspension Hubs, wheels & tires Maintenance Balancing wheels with complete tires Wheel bearing adjustment Repair Removing, disassembling and assembling hubs Removing wheels Steering Maintenance Power steering pump drive belt tension Checking the level and changing the oil in the power steering system Servicing pump flow and relief valves Checking the steering wheel free play Adjusting the power steering Repair Removing the steering gear Removing the steering wheel Removing the steering propeller shaft Removing and disassembling the steering column Checking internal leaks Dismantling the steering gear Ball screw Disassembly of the hydraulic valve Installing PTFE sealing rings Steering gear assembly 315119 3400011 10 Steering gear assembly 3162 3400011 (3159 3400011 20) Removal, disassembly and assembly of the tie rod Braking system Service brake system Maintenance Adjustment Filling the brake system with fluid and checking the system performance Repair Removal, disassembly and assembly of service brakes Parking brake system Maintenance Adjustment Repair Removal, disassembly and assembly of the parking brake Removing and disassembling the parking brake actuator Electrical equipment Wiring diagram Fuses Relays and breakers Battery Generator Starter Ignition system Contactless ignition system Control system for the economizer forced idle (EPHH) of the carburetor Lighting and signaling system Control devices Body General data Interior heating and ventilation Doors Tailgate Seats Fuel tank cap Hood Windscreen wipers, water pumps for windshield, rear windows and headlights (washer) Seat belts Car awning Hard roof Body fixing Body maintenance Repair Removing the body Windshield wipers Mirrors, sun visors, ornaments, filler caps Handrails Front bumper Rear bumper Hood Front wing Radiator trim Wind window Windshield glass, tailgate and roof windows Doors Seat belts Instrument panel trim Heater Body panel repair Applications Appendix 1 Cuffs and oil seals used in vehicle components and assemblies Appendix 2 Rolling bearings used in units and assemblies of cars Appendix 3 Wiring diagram of UAZ 31519 vehicles Wiring diagram of UAZ 315195 cars Wiring diagram of UAZ 315148 cars Appendix 4 Special tools and devices

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