Toyota Corona / Caldina / Corona Exiv / Corona Premio 1992 thru 1998, service e-manual (in Russian)

Content Table of contents Abbreviations and conventions Identification Operation manual Instrumentation and controls Additional door lock Driving with automatic transmission Features of transmission of 4WD models Driving tips for different conditions General recommendations Off-road driving tips Starting the engine Before launch Normal startup method If the engine does not start Starting the engine (if the spark plugs are "flooded" - petrol engines) Removing air and condensation from the fuel system (diesel engines) Stopping the engine (turbo models) Engine malfunctions while driving Wheel replacement Checking tire pressure and condition Changing tires Features of the operation of aluminum disks Replacing wheel disks Brake pad wear indicators Catalytic converter and exhaust system Radio - the main points of operation Radio with built-in CD player Radio CD changer Checking and replacing fuses Checking fusible links Maintenance and general inspection and adjustment procedures Service intervals Engine oil and filter Oil precautions Choosing engine oil Checking the engine oil level Changing the engine oil Checking and replacing the coolant Checking and cleaning the air filter Checking the battery status Checking high voltage wires Checking spark plugs Checking the alternator drive belt Checking and adjusting the ignition timing Checking and adjusting the injection advance angle (2C-T) Checking the idle speed Checking the system with variable geometry of the intake manifold (Lean burn) (3S-GE and 4A-FE) Checking CO / CH at idle (gasoline engines) Adjusting the idle speed when the air conditioner is turned on (2C, 2C-T) Compression end pressure test Checking the timing belt components Checking the oil level in the manual transmission and transfer case Checking the oil level in the rear axle gear case Checking the level and condition of the working fluid in the automatic transmission Changing the working fluid in the automatic transmission Replacing the automatic transmission fluid filter Checking the level and replacing the working fluid in the differential (AKLP-A1321) Checking the oil level in the transfer case (automatic transmission-А540Н) Changing the oil in the transfer case (А540Н) Checking the level of the working fluid and the brake system of the hydraulic drive Checking the power steering fluid level Jacking points Gasoline engines 3S-FE, 3S-GE (2.0) and 4S-FE (1.8) Description Checking and adjusting the valve clearance Timing belt (3S-PE, 4S-FE) Timing belt (3S-GE) Variable valve timing (3S-GE) Cylinder head (3S-FE, 4S-FE) Cylinder head (3S-GE) Cylinder block Petrol engines 4A-FE (1.6) and 7A-FE (1.8) Description Checking and adjusting thermal clearances in the valves Timing belt Cylinder head Cylinder block Petrol engine 5E-FE (1,5) Description Checking and adjusting the valve clearance Timing belt Cylinder head Cylinder block Diesel engines 2C, 2C-T (2,0) Description Checking and adjusting thermal clearances in the valves Timing belt Cylinder head Cylinder block Engine - general repair procedures Cylinder head Dismantling the cylinder head Checking, cleaning and repairing cylinder head parts Cylinder head assembly Cylinder block Dismantling the cylinder block Checking the cylinder block Disassembly piston-connecting rod assembly Checking the condition of the piston and connecting rod Cylinder boring (2C, 2C-T, 3S-FE, 4S-FE, 4A-FE, 7A-FE) Checking and repairing the crankshaft Replacing the crankshaft oil seals Piston-connecting rod assembly Cylinder block assembly Cooling system Description of the cooling system Coolant pump Thermostat Radiator Cooling fan Checking sensors and relays Checking the fan motor Lubrication system Description Checking the oil pressure Oil pump Oil cooler and pressure reducing valve (4A-FE, 7A-FE) Oil cooler (2C, 3S-FE, 3S-GE, 4S-FE) Fuel injection system Description Precautions Diagnostic system Description Control lamp of malfunctions of the engine "CHECK" Output of diagnostic codes (normal self-diagnosis mode) Output of diagnostic codes (self-diagnosis in test mode) Erasing diagnostic code Diagnostic indication Diagnostic codes for the electronic control unit (3S-FE, 3S-GE, 4A-FE, 4S-FE, 5E-FE and 7A-FE) Diagnosing faults with a road test Electronic fuel injection system test procedure Conclusions of the electronic control unit Voltage between the terminals of the electronic control unit Resistance between the terminals of the electronic control unit Electronic control system Fuel injection main relay Fuel pump relay switch Coolant and intake air temperature sensor Manifold MAP sensor Variable resistor Knock sensor Electro-pneumatic valve for increasing the idle speed when the air conditioner is turned on Electro-pneumatic valve for variable intake manifold geometry (Lean bum) (4A-FE) and (3S-GE) Oxygen sensor Oxygen sensor fault finding algorithm Lean mixture sensor (4A-FE engine with lean bum system) Electro-pneumatic valve of the recirculation system Of (3S-FE, 4S-FE, 5E-FE) Air control valve (5E-FE) Throttle damper (5E-FE models with automatic transmission) Fuel cut-off system in forced idle modes Fuel pressure control system (3S-GE, 5E-FE) Fuel pump Fuel pressure regulator Injectors Throttle body Idle speed ??control valve Additional air valve Fuel system (diesel engines) Replacing the fuel filter Fuel heating system Injectors High pressure fuel pump (TNVD) Turbocharging system (2C-T) Description Warnings Turbocharger Absolute pressure sensor Boost pressure control solenoid valve Ignition system Description Precautions Spark test Removing and checking high voltage wires Checking the ignition system components or components Integrated ignition unit (contactless ignition system) Integrated ignition unit (contactless ignition system) Distributor (3S-GE and 4A-FE with Lean bum system) Launch system How it works Starter Checking the starter operation Starter relay (3S-FE, 4A-FE, 7A-FE and 2C-T) Cold start aid system with additional resistance (2C. 2C-T) Cold start aid system without additional resistance (2C, 2C-T) Charging system How it works Precautions Vehicle checks Generator Clutch Bleeding hydraulic clutch Clutch pedal Clutch master cylinder Clutch slave cylinder Clutch Manual transmission Manual transmission S50. С52 and С58 Gearbox S50, S54 and S55 Transmission of 4WD models Transfer case Gear lever and control cables Automatic transmission General information (2WD) General information (4WD) Preliminary checks Gearbox diagnostics Self-diagnostic system (А240Е, А241Е, А245E и А540Н) Electrical components (A241L) Checking mechanical gearbox systems Throttle valve control cable Rotor of the speed sensor (А240Е. А241Е until 1996) Speed ??controller (A241L, A132L) Rotation speed sensor No. 2 (А245E) Seals of drive shafts (front wheel drive) Replacing the output shaft seal (rear wheel drive) (А540Н) Gearbox assembly (2WD models) Gearbox assembly (4WD models) Checking the torque converter and torque converter drive plate Transfer case (only for А540Н) Cardan shaft (4WD models) Suspension Preliminary checks Front wheel alignment Rear wheel alignment Drive shafts Front suspension Front axle hub Front suspension strut Front suspension lower arm Lower ball joint Anti-roll bar Rear suspension Rear wheel hub Rear wheel hub knuckle Rear suspension strut Lower and trailing arms Anti-roll bar Rear wheel hub and knuckle (4WD models) Differential (4WD models) Steering Checking the steering wheel play Checking the booster pump drive belt Checking the fluid level Checking the idle speed increase system Replacing the power steering fluid Bleeding the power steering system Checking the pressure of the working fluid Steering column Power steering pump Steering gear Braking system Checking and adjusting the brake pedal Checking the performance of the vacuum booster Bleeding the brake system Checking and adjusting the parking brake Brake master cylinder Vacuum brake booster Camshaft driven vacuum pump Generator driven vacuum pump Front brakes Rear drum brakes Rear disc brakes Parking brake for rear disc brakes Valve for redistributing brake forces depending on the load on the rear axle (LSPV) Anti-lock braking system (ABS) Pressure modulator Control relay (models up to 96) Control turnip (models from 96) Front wheel speed sensors Rear wheel speed sensor Body Holders (caps) - removal and installation Front bumper Hood Rear bumper Side doors Tail door (CALDINA) Trunk (CORONA, CORONA EXIV, CORONA PREMIO) Windscreen wipers and washers Windshield Tailgate glass and rear glass Luke Dashboard Fuel tank and fuel lines Body dimensions (CORONA, CALDINA) Back Underbody Air conditioning, heating and ventilation Air conditioning system System evacuation and charging Cooling lines Compressor Expansion valve Heater fan Air intake flap servo Mixing servo Airflow direction flap servo Heater blower resistor Ambient temperature sensor Interior temperature sensor Sunlight sensor Evaporator temperature sensor Compressor operation sensor (3S-FE models only) Pressure switch Relay Air conditioner control unit Body electrical equipment and SRS General information SRS system SRS before 1996 SRS after 1996 Relays and fuses Ignition lock Headlights and parking lights Combo switch Fog lights Direction indicators and hazard warning lights Indoor lighting Rear code lights Stop signals Screen wipers and washers Headlight washer Instrument cluster Speedometer Tachometer Fuel level indicator Fuel filter water presence sensor Fuel heater Coolant temperature indicator Rear door and mirror heaters Electric windows Central locking Electric sunroof Exterior mirror adjustment system Seat heaters Antenna drive Wire color codes Wiring diagrams