Tatra 815, service e-manual (in Russian) - Скачать книгу бесплатно

Contents General information Contact details Guidelines basics List of related technical literature How to use the manual Splitting and numbering text Page numbering Image numbering Table numbering Sub-chapter paragraph notation The order of numbering of works performed Numeric Expression of Metric and Anglo-American Elements Identification of TATRA machines Special tool Definition of parts subject to mandatory replacement Safety instructions General safety instructions Health safety at work Fire safety rules General rules for the replacement and repair of units Washing and cleaning parts Inspection and classification of parts Rules for working with electrical equipment Rules for performing work on electric arc welding on a car Using an external source to start cars Environmental instructions List of abbreviations used List of symbols used Tightening torques Tightening torques for metric bolts and nuts Tightening torques of pipeline connections on instrument shafts Complete car Vehicle specification General arrangement of the machine Basic technical data of the vehicle Technical data of the main groups and systems of the vehicle Lubricants and operating fluids Equipping the machine with signs Engine, engine systems Description and basic technical data Causes of malfunctions and remedies List of special tools Tightening torque list Workflows Diagnostics of the engine electronics and related electrical equipment Compression pressure measurement Valve clearance control and adjustment Draining water and dirt from the fuel tank Control and release of contaminants from the coarse fuel filter Replacing the filter element of the fine fuel filter Replacing the filter element of the coarse fuel filter Replacing the coarse fuel filter housing Replacing the fine fuel filter Removing and installing manual fuel priming pump Removal and installation of injector nozzles and adjustment of injector opening pressure Removal and installation of the injection line Removal, installation and adjustment of the fuel pump control Removal and installation of the fuel pump Changing the engine oil Replacing the oil filter element Removing and installing oil temperature sensor Removing and installing oil pressure sensor Removing and installing oil filter Dismantling and assembling the oil filter Removing and installing centrifugal oil filter Removing and installing oil pump Removing and installing oil cooler Removing and installing oil cooler housing Checking the electronic regulation of the engine cooling system Removal and installation of the electromagnetic switch ERCH Replacing the cylinder head temperature sensor Cleaning the cooling fins of the cylinder heads, supply air coolers, oil cooler and cooling fan Removal and installation of the solenoid valve for oil supply to the hydraulic clutch of the fan Removing and installing the fan shaft Removing and installing the impeller and fan drive Checking the correct functioning of the relief groove in the dedusting valve on the air filter cover Checking the functioning of the low air pressure indicator in the engine intake system Removal, installation, test of functioning of the indicator of clogging of the air filter Air heating function test Cleaning or replacing the air filter element Removing and installing air filter Replacing rubber seals in the engine intake Removal and installation of an intake air heater Removing and installing intermediate radiators Tightening the intake and exhaust pipe retaining nuts Removal and installation of the collecting exhaust pipe to the turbocharger Removing and installing a turbocharger Removing and installing a pneumatic engine brake cylinder Removing and installing engine brake Removing and installing an exhaust muffler Removal and installation of gear hydrogenerator Removal and installation of a two-cylinder compressor Removal and installation of a single-cylinder compressor Replacing the head gasket of a two-cylinder compressor Replacing the head gasket for a single cylinder compressor Removing and installing starter Removing and installing motor with connector Disassembly and assembly of the engine Disassembly and assembly of the crankcase Disassembly and assembly of the crankshaft Disassembly and assembly of the connecting rod Disassembly and assembly of the cylinder head Disassembly and assembly of the flywheel housing Dismantling and assembling the front cover Disassembly and assembly of the fan drive Disassembly and assembly of the oil pump Disassembly and assembly of the radiator housing Running in and testing the engine at a braking station Clutch, propeller shaft Description and basic technical data Causes of malfunctions and remedies List of special tools Tightening torque list Workflows Clutch release control Thickness control of clutch disc pads Changing fluid in the clutch drive system Adjusting the clutch actuator in the driver's cab Removing and installing clutch shaft Removal and installation of the clutch master cylinder Removing and installing clutch booster Removing and installing clutch release bearing Removing and installing clutch Removing and installing propeller shaft Dismantling and assembling the clutch housing Disassembly and assembly of the clutch booster Gearbox Causes of malfunctions and remedies List of special tools Tightening Torque List Workflows Gearbox oil change Adjusting the shift mechanism of additional gears (H (N) / L (R)) Removing and installing the drive shaft drive seal Removal and installation of a gear shift control subgroup Removing and installing the switch of 5th and 6th gears Removal and installation of the amplifier of the gearshift mechanism Removing and installing transmission oil pump Removing and installing the top cover of the transmission with a drive shaft Removing and installing gearbox Disassembly and assembly of the gear shift amplifier Disassembly and assembly of the gearbox Additional gearbox Description and basic technical data Causes of defects and how to eliminate them List of special tools Tightening torque list Workflows Oil change in additional box Adjusts the shift of gear synchronization in extra gear Removal and repair of the blocking valve assembly Removing and installing oil pump gears and rear cover Removing and installing additional box drive shaft Removing and installing additional gearbox Disassembly and assembly of the additional box Support tube, fittings and differentials Description and basic technical data Causes of malfunctions and remedies List of special tools Tightening torque list Workflows Removing and installing control cylinders for engaging locking mechanisms and front drive Removing and installing the front support tube Removing and installing rear support tube Removing and installing rear connecting piece Removing and installing front connecting piece Removing and installing center differential Removal and installation of interwheel differential Disassembly and assembly of control cylinders for engaging differential locks and front axle drive Disassembly and assembly of the center differential Disassembly and assembly of cross-wheel differentials Bridges Description and basic technical data List of special tools Tightening torque list Workflows Changing the oil in the gearbox of the wheel unit Oil change in the final drive Wheel bearing clearance monitoring Front axle wheel hub clearance adjustment Rear axle wheel clearance adjustment Determining kingpin clearance Replacing the axle shaft protection bag Removing and installing kingpin Removing and installing the drive shaft of the steering axle Removing and installing non-steering axle drive shaft Removing and installing seals of the central inflation system of front axle tires Removing and installing seals of the central inflation system of rear axle tires Removing and installing a pair of front axles Removing and installing a pair of rear axles Removal and installation of the first rear axle Removing and installing second rear axle Removing and installing front axle wheel bearings Removing and installing rear axle wheel bearings Removing and installing the bearing of the drive propeller shaft in the axle shaft Disassembly and assembly of the transfer case Bevel gear meshing adjustment Dismantling and assembling the front axle Dismantling and assembling the rear axle Checking the clearance in the lower landing and pre-stressing the Belleville springs in the upper landing of the king pin and their determination (adjustment) Suspension Description and basic technical data Causes of malfunctions and remedies List of special tools Tightening torque list Workflows Checking the tightening of the spring ladder fastening bolts Checking the spring safety ladders Rear axle wheel tilt check Checking the collapse of the leaf spring lock Replacing the rubber stop of the axle shaft suspension Removing and installing suspension shock absorbers Removing and installing bellows spring for rear axle suspension Removing and Installing Bellows Spring Bracket Removing and installing air suspension control valve Removing and installing the spring earring, support pin and leaf spring lock Removing and installing leaf spring Braking systems, pneumatic equipment Description and basic technical data Causes of malfunctions and remedies List of special tools Tightening torque list Workflows Basic rules for replacing pneumatic system devices Checking the thickness of the brake pads Diagnostics of the ABS system Cleaning or replacing the filter element in the condensation tank Replacing the air dryer filter Checking the tightness and functions of the pneumatic system Checking and adjusting the control of the main brake valve Checking the air pressure regulator Air pressure control behind the pressure reducing valve of the brake circuits Removing and installing condensation tank Removing and installing an air dryer with a pressure regulator Removing and installing the air bleed valve for tire inflation Removal and installation of the pressure reducing valve Removal and installation of a safety valve Removal and installation of the main brake valve Removing and installing load regulator Removing and installing the emergency and parking brake control valve Removal and installation of the hand brake valve Removal and installation of solenoid pneumatic valves Removal and installation of the bypass valve Removing and installing pneumatic valve to adjust the steering wheel position Removing and installing receivers Removal and installation of check valves Removing and installing the bypass valve of the central tire inflation system Removing and installing suspension control valves Removing and installing ABS valves Removing and installing ABS sensors Repair and replacement of polyamide tubes Removing and installing the brake cylinder Removing and installing a brake drum and brake pads Removing and installing spacers for PERROT pads Repair of brake drums by boring Replacing brake pads Steering mechanism Description and basic technical data Causes of defects and methods of their elimination List of special tools Tightening Torque List Workflows Servo oil change Replacing the filter cake in the servo control system Checking servo play Checking and adjusting the geometry of the wheels of the front axles Checking the tightening of the control arm fixing bolts near the pivot pins Removing and installing steering wheel Removing and installing the control lock Removing and installing spindles with servo steering joints Removing and installing monoblock control Removal and installation of control rods (from the two-armed lever to the control levers on the pivot pins) Removing and installing control rod with hinges (from servo control to two-arm lever) Removing and installing two-armed control lever Wheels and tires Description and technical characteristics Dismantling and assembling a car wheel Removing and installing the valve Frame and tail of the frame Description and basic technical data Causes of defects and how to eliminate them List of special tools Tightening torque list Workflows Checking and tightening the frame-to-chassis fastening nuts Removing and installing front bumper Removing and installing side member frame Removing and installing battery container Removing and installing fuel tanks Removing and installing spare wheel holder Cab, heating and ventilation system Description and basic technical data Causes of malfunctions and remedies List of special tools Tightening torque list Working procedures Removing and installing windshield wipers Removing and installing windscreen wiper drive mechanism Removing and installing rearview mirror and rearview mirror holder Removing and installing the door panel Removing and installing two-arm window lifter Removing and installing the door lock Removing and installing door glass Removing and installing doors Removing and installing driver's seat Removing and installing passenger seat Removing and installing windshield Removal and installation of the cab tipping mechanism Removing and installing dashboard assembly Removal and installation of a control panel for dependent heating and ventilation Removal and installation of the dependent control micromotor Removing and installing heat exchanger Removal and installation of the heating and ventilation fan speed controller Removal and installation of a junction box for dependent heating and ventilation Removal and installation of the micromotor of the recirculation damper of dependent heating and ventilation Removal and installation of the micro-motor of the distributor dampers (windows, bottom) of dependent heating and ventilation Removal and installation of the distributor flap micromotor (cab space) Removal and installation of the independent heating control panel Removal and installation of the independent heating dosing pump Removal and installation of independent heating Removal and installation of the driver's cab Removing and installing the control valve of the spring elements Removal and installation of spring elements of the rear suspension of the cab Turntable add-on Description and basic technical data Causes of malfunctions and remedies List of special tools Tightening torque list Workflows Removal and installation of the turntable of the tractor unit Electrical equipment Description and basic technical data Causes of malfunctions and remedies List of special tools Tightening torque list Workflows Monitoring the condition of batteries in the car Headlight adjustment Removing and installing batteries Removing and installing power switch Removing and installing optical headlight insert Removing and installing headlight Removing and installing front turn signal lamp Removing and installing side turn signal lamp Removal and installation of the auxiliary (upper) side light Removal and installation of the rear group lamp Removal and installation of cab lighting Replacing warning lamps and illuminated switches Removal and installation of the tachometer Removing and installing tachograph Removing and installing dual air pressure gauge for pneumatic system Removing and installing fuel gauge Removing and installing dashboard Removing and installing engine brake switch Removing and installing combination switch Removing and installing brake light switch Removing and installing the door switch Removing and installing wiper motor Removing and installing windshield sprayer motor Removing and installing an independent heating glow plug Removal and installation of the generator