Porsche 968, service e-manual - Скачать книгу бесплатно

Content General Technical data Maintenance, self-diagnosis general Maintenance Operating instructions for system tester 9288 Engine, crankcase, engine mounts Tolerances and wearlimits Tightening torques for engine Removing and installing engine (manual transmission) Removing and installing engine (Tiptronic transmission) Engine, crankshaft, pistons Adjusting guide rail for balance shaft toothed belt Checking adjustment of balance shafts Fitting toothed belt for balance shaft Adjusting special tool 9201 Checking and adjusting balance shaft toothed belt tension Crankcase markings Locking the flywheel for assembly work Engine support Crankcase - tools Machining cylinder bores in upper crankcase section Crankcase - installation length or protrusion length of studs Dismantling and assembling crankcase, crankshaft Aligning the upper and lower parts of the crankcase Crankshaft - standard and repair dimensions Dismantling and assembling pistons, connecting rod Checking piston and cylinder bore Dismantling and assembling balance shaft drive Removing and installing double-mass flywheel and grooved ball bearing Engine, cylinder head, valve drive Replacing the camshaft toothed belt (with hydraulic belt tensioner) Adjusting and checking the camshaft setting Applying TDC mark to camshaft sprocket Camshaft adjustment gauge (shop-made) Fitting the camshafts Fitting the camshaft seal Camshaft references Machining the cylinder head mating face Removing and installing cylinder head Valvedimensions Dismantling and assembling camshaft drive The following topics of Repair group 15 are described In the Repair Manual Type 944, vol. 1 - A: Cylinder head, disassembling and assembling Valve springs, removing and installing with Sauer tool Valve springs, removing and installing, removing valve stem seal Checking valve guides Replacing valve guides Checking valve-seat wear limit Valve seats, checking and machining Checking and adjusting installation length of valve springs Engine, lubrication Removing and installing lubrication system components Dismantling and assembling oil pressure release valve Removing and installing oil restraining valve Checking oil pressure Cleaning the entire engine oil system Engine, cooling Mixing table Cecking cooling and heating system for tightness Fuel supply Fuel vacuum line routing The following topics of Repair group 20 are described In the Repair Manual Type 944, vol. 1 - A: Replacing fuel filter, checking injection lines for leaks and tightness Fuel system - electronic injection Testvalues Checking idle and CO level of vehicles without catalytic converter Checking idle and CO level of vehicles with catalytic converter Removing and installing DME injection system components Removing and installing injection valves The following topics of Repair group 24 are described in the Repair Manual Type 944, vol. 1 - A: Checking fuel pressure Ignition system Replacing spark plugs DME control units as of Model Year ’92 Removing and installing knock sensors DME-diagnosis / troubleshooting General Technical data Clutch, operation Identification of clutch pressure plates Removing and installing clutch Adjusting the clutch pedal Manual transmission, operation, housing Removing and installing transmission Adjusting gearshift Removing and installing gear set Removing and installing drive shaft seal if transm. has not been dismantled Removing and installing 5th and 6th gear Determining snap rings for tapered roller bearing and 6th gear gearwheel Removing and installing drive pinion and drive shaft Dismantling and assembling end cover Recalculating adjusting shim "S4" Dismantling and assembling end shield Dismantling and assembling transmission housing Manual transmission, gears, shafts Dismantling and assembling drive shaft Dismantling and assembling drive pinion Differential / transaxle system Removing and installing differential Dismantling and assembling differential Adjusting drive set Front wheel suspension Torque specifications - front axle Technical data 968/968 CS Adjusting the front wheel bearings Dismantling and assembling suspension The following topics of Repair group 40 are described in the Repair Manual Type 944, vol. 3: Wheel bearings, disassembling and assembling Rear wheel suspension, drive shaft Torque specifications - rear axle Technical data 968 / 968 CS Dismantling and assembling suspension The following topics of Repair group 42 are described in the Repair Manual Type 944, vol. 3: Aluminium trailing arms, disassembling and assembling Wheels, tires, alignment Wheels and tires Fitting 16" and 17" cup design wheels to the vehicle Wheel mounting as of MY '94 Wheels and tires of the 968 CS Sample measuring chart Adjustment values for wheel alignment Suspension alignment Tire fitting Anti-lock braking system The following topics of Repair group 45 are described in the Repair Manual Type 944, vol. 3: General Position of ABS components Important notes - troubleshooting and ABS test program Hydraulic unit, removing and installing Brakes, mechanical Technical data Torque specifications - mechanical brake system Checking thickness of brake pads Removing and installing brake pads Adjusting the brake pushrod Checking stop light switch adjustment Checking and adjusting the parking brake Checking brake disc lateral runout Checking brake disc thickness The following topics of Repair group 46 are described in the Repair Manual Type 944, vol. 3: Front-wheel brakes, disassembling and assembling Rear-wheel brakes, disassembling and assembling Brake, hydraulics, regulator, booster Torque specifications - hydraulic brake system Changing the brake fluid / bleeding the brakes The following topics of Repair group 47 are described In the Repair Manual Type 944, vol. 3: Brake booster, removing and installing Steering Torque specifications - steering Technical data 968 / 968 CS Removing and installing ignition steering lock Replacing igniton switch Replacing lock barrel of igniton steering lock The following topics of Repair group 48 are described In the Repair Manual Type 944, vol. 3: Power steering gear, removing and installing Power pump, removing and installing Checking hydraulic operation of the steering system (pressure measurement) Body, general Safety notes Checking dimensions for body repairs Checking dimensions for body repairs - Cabriolet Special tools and metalworking repair tools Body, front Replacing part of front end Body, center Replacing part of door sill with side member and floor pan Replacing complete roof Body, rear Replacing part of rear end Lids Dismantling and assembling front cover Doors Removing and fitting door outer handle Dismantling and assembling door outer handle Convertible top Removing and installing convertible top Bumpers Removing and fitting spoiler and bumpers Removing and fitting rear spoiler and bumper Glasses, window control Bonding the interior rearview mirror in place Removing and installing windshield - 2-pack adhesive Removing and installing rear side window - 2-pack adhesive Exterior equipment Body paint colors beginning with 1992 models Removing and installing plastic end and side applicates — Cabriolet Removing and installing tank flap — Cabriolet Removing and installing door mirror Removing and fitting side member panel Removing and installing badge on cover Removing and installing wheel housing liner Interior equipment / airbag Inspecting seat belts Safety precautions for working on cars with airbag Replacing cover for passenger airbag Removing and installing airbag steering wheel Removing and installing airbag components Checking airbag system operation Correct disposal of airbag units Repairing horn buttons on airbag steering wheel Seats Checking seat heating Calibrating controllable seat heating Diagnosis airbag Diagnosis /troubleshooting airbag Air Conditioning Technical data of air conditioning system as of MY ’93 Pressure and temperature specifications Radio, telephone, in-board computer Removing and installing antenna Exterior lights, lamps, switches, outside Adjusting the pop-up headlight mechanical system Checking headlight beam adjuster Instruments, fuel gauge, alarm system Diagnosis / troubleshooting alarm system Wiring Passenger compartment wiring harness for 968 CS Repairing the tiptronic wiring harness Routing the sensor wire at the Tiptronic transmission Wiring diagram mod. ’92 Wiring diagram mod. ’93 Wiring diagram mod. ’94 Wiring diagram mod. ’95