Opel Astra 1991 thru 1999, service e-manual (in Russian) - Скачать книгу бесплатно

Contents Operating instructions Maintenance Single overhead camshaft (SOHC) engine Specifications Engine - general description Compression check - description Top dead center (TDC) - general description Camshaft cover - removal and installation Crankshaft pulley - removal and installation Top outer toothed belt cover - removing and installing Lower outer toothed belt cover - removing and installing Sponge belt rear cover - removing and installing Toothed drive belt (1.4 and 1.6 l models) - removal, installation and adjustment Toothed drive belt (C 18 NZ and C 20 NE engines, models up to 1993) - removal, installation and adjustment Toothed drive belt (engines C 18 NZ and C 20 NE, models since 1993) - removal, installation and adjustment Camshaft sprocket - removal and installation Crankshaft sprocket - removal and installation Timing Belt Tensioner (1.4 and 1.6 l models) - removing and installing Camshaft oil seals - replacement Camshaft - removal, inspection and installation Cylinder head - removal and installation Oil pump pan and receiver pipe - removal and installation Oil pump - removal and installation Oil pump - disassembly, inspection and assembly Crankshaft oil seals - replacement Flywheel / drive disc - removal, inspection and installation Engine / transmission mounts - inspect and replace Engine bulkhead - general description Removing the engine, methods and precautions - general description Engine - removal and installation (transmission remains in the car) Assembly engine / manual transmission - removal and installation Engine - removal and installation (automatic transmission remains in the car) Assembly engine / automatic transmission - removal and installation Engine bulkhead - disassembly Cylinder head - disassembly, inspection and assembly Pistons and connecting rods - removal and installation Pistons and connecting rods - inspection and maintenance Crankshaft and bearings - removal and installation Crankshaft and bearings - inspect Cylinder block and cylinder bores - inspection Inspection and maintenance - general description Preparing to launch after major overhaul Engine with two overhead camshafts (DOHC) Specifications General description Toothed belt covers (X 16 XEL) - removing and installing Toothed belt covers (except X 16 XEL) - removal and installation Toothed drive belt (X 16 XEL) - removal, installation and adjustment Toothed drive belt (except X 16 XEL) - removal, installation and adjustment Camshaft cover - removal and installation Camshaft sprockets (X 16 XEL) - removal and installation Camshaft sprockets (except X 16 XEL) - removal and installation Front camshaft oil seals - replacement Rear camshaft oil seal - general information Toothed belt tensioner and idler pulley removal and installation Camshafts - removal and installation Cylinder head (X 16 XEL) - removing and installing Cylinder head (except X 16 XE) - removal and installation Cylinder head - bulkhead Valve pushers - general description Pallet (X 16 XEL) - general description Crankshaft gear - removal and installation Oil pump - removal and installation Crankshaft oil seals - replacement Engine with transmission - removal and installation Engine oil cooler - removal and installation Bulkhead diesel engine 17D Specifications General description Basic operations performed without removing the engine from the car Engine oil and oil filter - change Toothed drive belt - inspect, remove, install and tension Gas distribution - check and adjustment Cylinder head - removal and installation Camshaft - removal and installation Pallet - removal and installation Oil pump - removal and installation Oil bypass valve - change Water pump - removal and installation Thermostat - removal, check and installation Pistons and connecting rods - removal and installation Flywheel - removal and installation Oil seals - replacement Bracket engine / transmission mounts - replacement Engine / transmission removal methods Engine - removal Disassembly of the engine - general description Ancillary components - removal Engine disassembly Oil pump - bulkhead Cylinder head disassembly and assembly Cylinder head - inspect and overhaul Cylinder head and pistons - carbon removal Inspection and maintenance - general description Engine components - inspection and service Engine assembly - general description Engine - assembly Engine - installation Engine - starting after bulkhead Bulkhead diesel engine 17DT Specifications General description Basic operations performed without removing the engine from the car Engine oil and oil filter - change Toothed drive belt - inspect, remove, install and tension Camshaft timing - check and adjust Valve clearances - check and adjust Cylinder head - removal and installation Camshaft - removal and installation Pallet - removal and installation Oil pump - removal and installation Oil pressure regulating valve - removing, checking and installing Engine oil cooler - removal and installation Engine oil cooler thermostat - removal, check and installation Water pump - removal and installation Cooling system thermostat - removal, check and installation Pistons and connecting rods - removal and installation Flywheel - removal and installation Oil seals - replacement Engine / transmission mounts - replacement Engine / transmission removal methods Engine / transmission - removal Engine / transmission - split Disassembly of the engine - general description External components - removal Engine disassembly Oil pump - bulkhead Cylinder head - bulkhead Cylinder head - inspect and overhaul Cylinder head and pistons - carbon removal Inspection and maintenance - general description Engine components - inspection and service Engine assembly - general description Engine - assembly Engine / transmission - connection Engine / transmission - installation Engine - preparing to start after bulkhead Cooling, heating and ventilation systems Specifications Cooling system - main features Precautions - warnings Cooling system - draining, flushing and filling Coolant hoses - description Radiator - removal, inspection and installation Expansion tank - removal and installation Thermostat - removal, check and installation Fan - check, removal and installation Fan thermal switch - check, removal and installation Coolant temperature sensor - check, removal and installation Coolant level sensor - check, remove and install Water pump - removal and installation Heating and ventilation system - description Control unit, heater and ventilation - removal and installation Heating and ventilation control cables - removal and installation Heater blower motor - removal and installation Heater blower motor resistor - removal and installation Heater matrix - removal and installation Vacuum air recirculation chamber - removal and installation Heating / ventilation deflectors - removal and installation Heated front seat components - removing and refitting Heater blower and rear window heating switches - removal and installation Fuel system - carburetor models Specifications General information and precautions Unleaded gasoline - description and application Intake air temperature control system - check Air filter cover - removal and installation Fuel priming pump - check, removal and installation Fuel level sensor - removal and installation Fuel vapor separator - removal and installation Fuel filter - removal and installation Fuel tank - removal and installation Throttle cable - removal, installation and adjustment Gas pedal - removal and installation Carburetor - general description Carburetor - removal and installation Carburetor - identifying faulty topics, bulkhead and adjustment Needle and float - removal, inspection and installation Secondary flap vacuum diaphragm - removal and installation Economizer valve diaphragm - removal and installation Accelerator pump diaphragm - removal and installation Automatic air damper unit - removal, installation and adjustment Automatic air damper pull-down vacuum units - removal, installation and adjustment Fuel system - fuel injection models Specifications Precautions and warnings System descriptions Fuel injection system components - check Unleaded petrol - general description Electronic control module - removal and installation Air box - removal and installation Air filter assembly - removal and installation Resonator, air filter - removal and installation Fuel injection system unit (Multec CFi) - removal and installation Throttle body (Multec MPi) - removal and installation Throttle body (Multec-S) - removal and installation Throttle body (Motronic M1.5) - removal and installation Throttle body (Motronic M 2.5 and M 2.8) - removal and installation Throttle body (Simtec) - removal and installation Fuel injector (Multec CFi) - removal and installation Fuel injectors (Multec MPi) - removal and installation Fuel injectors (Multec-S) - removal and installation Fuel injectors (Motronic M1.5) - removal and installation Fuel injectors (Motronic M2.5 and M2.8) - removal and installation Fuel injectors (Simtec) - removal and installation Fuel pressure regulator - removal and installation Throttle position sensor - removal and installation Throttle potentiometer - removal and installation Idling drive motor - removal and installation Idle speed control valve - removing and installing Stepper motor removal and installation Manifold pressure sensor - removal and installation Inductive pulsator - removal and installation Coolant temperature sensor - removal and installation Oxygen sensor - removal and installation Intake air temperature sensor - removing and installing Air flow meter - removal and installation Knock sensor - removal and installation Camshaft sensor - removal and installation Charcoal canister cleaning valve - removing and installing Fuel priming pump - check, removal and installation Fuel filter - removal and installation Throttle cable - removal, installation and adjustment Emission neutralization and exhaust system Specifications General description Crankcase emission control system - general description Exhaust gas aftertreatment system - general description Catalytic converter - general description and precautions Fuel vapor recirculation system - general description Exhaust gas recirculation - general description Additional air injection system - general description Emissions management system - check Fuel vapor recirculation system - check Coal canister - removal and installation Fuel tank vent valve (Multec CFi and MPi models) - removal and installation Fuel tank ventilation valve (Motronic M1.5 models) - removing and installing Fuel tank ventilation valve (Motronic M2.5 models) - removing and installing Exhaust gas recirculation system - functional check Exhaust gas recirculation valve removal and installation Air blower - removal and installation Additional air valve - removal and installation Air duct and combination valve - removal and installation Intake manifold (14 NV models) - removal and installation Intake manifold (Multec CFi models) - removal and installation Intake manifold (Multec MPi models) - removal and installation Intake manifold, top (Multec-S models) - removal and installation Intake manifold, lower part (Multec-S models) - removal and installation Intake manifold (Motronic Ml.5 models) - removal and installation Intake manifold (Motronic M2.5 and M2.8 models) - removal and installation Intake manifold (vogue whether Simtec) - removal and installation Exhaust manifold - removal and installation Exhaust system - general description Exhaust system - removal and installation Front section (DOHC models) - removal and installation Fuel and exhaust systems - 17D engine Specifications General description and precautions Fuel system - contamination Air filter - element replacement Fuel filter - element replacement Fuel filter - element replacement Fuel filter - draining fluid Heated fuel filter - location and service Idle speed - check and adjust Maximum engine speed - check and adjust Injection timing - check and adjust High pressure fuel pump - removal, bulkhead and installation Fuel cut-off valve - removal and installation Fuel injectors - removal, bulkhead and installation Gas pedal cable - removal and installation Cold crank lever cable - removal and installation Vacuum controlled cold start - removal and installation Fuel tank - removal and installation Collectors - removal and installation Exhaust system - inspection Catalytic converter - removal and installation Exhaust gas recirculation - service Fuel and exhaust systems - 17DT engine Specifications General description and precautions Fuel system - pollution Air filter - element replacement Air filter cover - removal and installation Fuel filter - element replacement Fuel filter - draining fluid Fuel filter heating element - location and replacement Idle speed - check and adjust Maximum engine speed - check and adjust Cold start acceleration - check and adjust Injection timing - check and adjust High pressure fuel pump - removal, bulkhead and installation Fuel cut-off valve - removal and installation Fuel injectors - removal, bulkhead and installation Gas pedal cable - removal and installation Fuel tank - removal and installation Turbine generator - removal and installation Charge air cooler (intercooler) - removal and installation Pressure relief valve - removal and installation Collectors - removal and installation Exhaust system - inspection Catalytic converter - removal and installation Engine electrical systems Specifications Electrical system - general description Precautions Ignition system - general description Ignition system (14 NV) - check Ignition system (except 14 NV) - check Battery - check and charge Battery - removal and installation Charging system - functional check V-belt - removing, installing and tensioning V-belt - removing and installing Generator - removal and installation Alternator brushes and regulator (Delco-Remy) - removal and installation Alternator brushes and regulator (Bosch) - removal and installation Launch system - check Starter - removal and installation Starter bulkhead - general description Distributor (14 NV) - removal, bulkhead and installation Distributor- (14 SE, C 14 NZ and C 16 NZ) - removal, bulkhead and installation Distributor (C 18 NZ and C 20 NE) - removal, bulkhead and installation Distributor (early models C 20 XE) - removal, bulkhead and installation Ignition coil - removal, check and installation Ignition control unit - removal, check and installation Ignition amplifier module - removal and installation Oil pressure warning lamp sensor - removing and installing Oil level sensor - removal and installation Preheating system Specifications Preheating system - description and check Oil pressure warning lamp switch - removing and installing Fan thermal switch check, remove and install Fan - check Coolant temperature gauge sensor - removing and installing Fuel filter temperature sensor - locations and check Clutch Mechanical transmission Automatic transmission Drive shafts Braking system Specifications System description Anti-lock braking system (ABS) - general description Anti-skid system (TC) - general description Hydraulic brake system - bleeding Brake pipes and hoses - inspection, removal and installation Front brake pads - removal and installation Front brake caliper - removal, bulkhead and installation Brake disc - inspection, removal and installation Front brake disc guard - removal and installation Rear brake pads - removal and installation Rear brake drum - removal, inspection and installation Rear brake cylinder - removal, bulkhead and installation Rear brake pads (models with rear disc brakes) - removal and installation Rear brake caliper (models with rear disc brakes) - removal, bulkhead and installation Hand brake pads (models with disc rear brakes) - removal and installation Rear brake shield - removal and installation Brake pedal - removal and installation Vacuum booster - check, removal and installation Unidirectional valve - check, remove and install Master cylinder - removal, bulkhead and installation Handbrake - adjustment Hand brake lever - removal, bulkhead and installation Handbrake cables - removal and installation Pressure regulating valve in the rear brake assemblies - removal, installation and adjustment Suspension and steering gear Specifications General description Front suspension strut - removal and installation Front suspension strut - bulkhead Front wheel hub bearing - crushing and installing Front suspension lower arm - removal and installation Front lower arm bushings - removal and installation Ball joint of the lower arm of the front suspension - removal and installation Front anti-roll bar - removal and installation Front anti-roll bar bushings - removal and installation Sub-frame - removal and installation Rear hub - removal and installation Rear shock absorber - removal, inspection and installation Rear shock absorber rubber pads - removal and installation Rear suspension spring - removal and installation Rear anti-roll bar (s) - removing and installing Rear suspension torsion beam / trailing arms - removal and installation Rear suspension trailing arm bushings - removal and installation Rear suspension control system - general description Rear suspension control system components - removal and installation Steering wheel - removal and installation Steering wheel alignment Steering column lock - removal and installation Steering column - removal and installation Steering column - bulkhead Elastic coupling of a shaft of a steering column - removal and installation Steering gear rubber covers - removal and installation Steering gear - removal and installation Steering gear - bulkhead Power steering hydraulic system - bleeding Power steering pump - removal and installation Power steering hydraulic reservoir - removal and installation Power steering hydraulic fluid cooling pipes - removal and installation Ball joint / tie rod end - removal and installation Tie rod - removal and installation Front wheel alignment - general description Body Specifications Body - general description Body and underbody service - general description Upholstery and rugs - care and maintenance Minor damage to the body - basic description Significant damage to the body - restoration Front and rear bumpers - removal and installation Radiator grill - removal and installation Windscreen fairing panel - removal and installation Hood - removal and installation Bonnet hinges - removal and installation Bonnet lock components - removing and installing Bonnet cable - removal and installation Doors - removal, installation and adjustment Inner door handle - removal and installation External door handle - removal and installation Door locks - removal and installation Front door lock cylinder - removal and installation Strike plate of the lock - removal and installation Door glass - removal and installation Window regulator - removal and installation Trunk lid (Sedan models) - removal and installation Trunk lid hinge - removing and installing Trunk lid components - removal and installation Luggage compartment door - removal and installation Tailgate hinge - removing and installing Tailgate components - removal and installation Central locking components - removal and installation Power window components - removal and installation Exterior mirror - removal and installation Outside mirror glass - removal and installation Electrically adjustable mirror components - removal and installation Interior mirror - removal and installation Windshield and rear windows - general description Rear side door triangular glass - removal and installation Glass sunroof panel - removal and installation Sunroof components - removal and installation Wheel arch liners - main features Lower engine shield (depending on model) - removal and installation Fuel filler flap - removal and installation Rear spoilers - removal and installation External body components - removal and installation Side skirts and additional spoilers - general description Front seats - removal and installation Rear seats - removal and installation Front seat belt tensioner system - general description Seat belts - removal and installation Seat belt height adjusters - removal and installation Interior trim panels - general description Carpet - general description Ceiling - general description Body electrical system Specifications Electrical troubleshooting - general description Fuse box - removal and installation Fuses - checking, removing and installing Relays - general description Ignition lock - removal and installation Steering column combination switches - removal and installation Combined headlight switch - removal and installation Dashboard pushbutton switches - removal and installation Emergency stop switch - removal and installation Horn switch - general description Brake light switch - removal and installation Interior lighting switches - removal and installation Trunk light switch - general description Glove compartment light switch - general description Lamps (external lighting fixtures) - general description and replacement Lamps (interior lighting) - description and replacement External lighting devices - removal and installation Adjusting the direction of the light beam - general description Motor for adjusting the direction of the light beam - removing and installing Instrument cluster - removal and installation Instrument cluster components - general description, removal and installation Clock / multifunction display - removal and installation Additional control system - general description Additional control system components - removal and installation On-board computer - general description Cigarette lighter - removal and installation Sound signal - removal and installation Speedometer cable - removal and installation Wiper arms - removal and installation Wiper motor and rod - removal and installation Tailgate wiper motor and rod - removal and installation Windshield / tailgate washer system components - removal and installation Headlamp washer system components - removal and installation Troubleshooting Wiring diagrams