Maxus since engine of 2.5D liter, service e-manual (in Russian) - Скачать книгу бесплатно

Contents Operating instructions Before driving Keys Locking / unlocking doors Central door locking system Unlocking and locking doors Alarm system (if installed) Side sliding door (s) Rear doors Cab windows Seats Seat belts Seat belt care Airbags Controls and dashboard Sound signaling Dashboard switches Steering column switches Lever, turn signal and headlamp switch Sound signal Heating and ventilation Climate control (if available) Mirrors Interior lighting Cigarette lighter Ashtray Storage space Sun visors Starting the engine and driving the vehicle Car preparation Ignition / steering column lock Immobilizer Engine start / stop Car break-in Catalytic converter Parking brake Gear shifting Power steering Brakes Anti-lock braking system (ABS) (if equipped) Tires Fuel Crossing obstacles Cargo transportation Towing a trailer Vehicle Maintenance General car care Safety measures Required checks Weekly checks (or before long trip) Opening / closing the hood Engine cooling system Brakes Clutch Power steering Washer fluid reservoir Washer nozzles Wiper Blades Battery Precautions Tires Seat belts Body care Practical advice Wheel replacement Spare wheel Vehicle towing Draining water from the fuel filter Bleeding the fuel system Removal and installation of the storage battery (accumulator) Starting the engine from the battery of another car Fuses and relays Main fuse box Replacing fuses Replacing lamps Identification numbers Specifications Operating materials Headlight range control switch positions Wheels and tires Overall dimensions of the car Diesel engine VM 2.5 Links General precautions Operations to repair the engine without removing it from the car Abbreviations and acronyms Technical data Special tools Tightening torques in Nm Front accessory drive belt (FEAD) - (external drive belt) Removal / Installation Timing belt - access Removal / installation Withdrawal Checking Reinstall Timing belt - replacement Replacing the belt Timing gear housing - removal / reinstallation Timing gear housing - removing Removing / reinstalling Removing the front crankshaft oil seal Reinstalling the front crankshaft cover Crankcase Reinstall Camshaft oil seal - replacement Withdrawal Checking Installation Camshaft support - remove / reinstall Withdrawal Checkout Reinstall Camshafts Removing / reinstalling Withdrawal Checking Reinstall Cylinder head Removal, repair, re-installation Withdrawal Checking Cylinder head - repair Reinstalling the cylinder head Flywheel Flywheel - removal / installation Withdrawal Reinstall Rear crankshaft oil seal - replacement Withdrawal Installation Crankshaft Front crankshaft oil seal - replace Crankshaft repair Disassembly Checking Cylinder block Liner replacement Crankshaft and bearings Main bearing shell identification Front main bearing - replacement Rear main bearing - thrust washers Pistons and connecting rods Rods Pistons Rebuild Fuel System Safety Warnings Description of the system operation Bleeding the fuel system Fuel filter - removal / installation Injectors - removal / installation Checking Installing a nozzle Fuel pump - removal / installation Withdrawal Installation Lubrication system Oil circulation Oil filter - change Pressure reducing valve - removal / installation Oil pump - removal / installation Withdrawal Checking Installing the oil pump Cooling system Cooling system operation Thermostat - removal and installation Water pump - removal and installation Withdrawal Vacuum system Description Test procedure Possible system malfunctions Vacuum pump - removal and installation Withdrawal Checking Installing the vacuum pump Transmission Technical data Gearbox with transmission Gear ratios Clearances and Tolerances Maintenance Special tools Tightening torques for threaded connections in NM Driving axle shafts Removal and installation Corrugated Covers of Universal Joints of Constant Velocity Replacement Disconnecting the CV joint Checking the CV joint Reinstall Constant Velocity Joints Repair Removal / disassembly Build Tripod joints and bellows Replacement Support bearing of the right axle shaft Replacement Axle oil seals Replacement Gear shifting mechanism Selector cable - change Withdrawal Reinstall Adjusting the cables Adjustment Transmission in the block by transmission Removal and installation Withdrawal Checking Reinstall Clutch - Removal / Installation Withdrawal Checking Reinstall Gearbox repair Withdrawal Transmission components in the transmission block Component check Clutch housing Transmission housing in the transmission block Input and output shafts Gears, bearings and bushings Synchronizers First / Second Gear Synchronizer Synchronizers for third / fourth gear and fifth / reverse gear Synchronizer Locking Rings Program Voters Reverse idler gear Fifth / reverse gear lock Gear Shift Components Reverse Gear Lever Gear Lever Transmission assembly Final drive repair Removal / disassembly Checking the main gear Check Build Suspension, steering and braking system Specifications Front Springs Identification Maintenance Special tools Tightening torques of connections in NM Front pillar Withdrawal Repair Installation Control lever Withdrawal Shock absorbers Removal / Installation Rear shock absorbers Rear springs Removal / Installation Checking Installation Front anti-roll bar Removal / installation Checking Installation Technical data Maintenance Special tools Tightening torques of connections in NM Power steering hydraulic air fill / bleed Removal / installation Adjusting the steering rods Steering knuckle ball Withdrawal Installation Steering fist Withdrawal Repair Installation Corrugated steering rack covers Replacement Checking Installation Steering unit - removal and installation Withdrawal Installation Steering wheel - removal and installation Withdrawal Installation Steering column - removal and installation Withdrawal Installation Column connecting shaft Removal / installation Technical data Special tools Front wheel hubs - repair Dismantling Checking Rebuild Rear wheel hubs - adjustment Rear wheel hubs - removal / repair / installation Withdrawal Repair Installation Technical data Clearances and tolerances Maintenance Preventive maintenance Tightening torques in Nm Braking system operation (without ABS) General information Front brakes Bleeding the brakes Cars without ABS Brake linings Replacement Checking Installation Brake caliper Withdrawal Removing the staple Checking Installation Brake disc Withdrawal Checking Installation Rear brake pads Withdrawal Checking Installation Rear wheel brake cylinder Removal and installation Brake master cylinder - removal and installation Withdrawal Installation Handbrake-adjustment Body, cab, air conditioner General precautions Precautions for supplemental restraint system (SRS) Repair and replacement Maintenance of the body and painted surfaces Underbody preservation Seats and interior trim Seat belts Door seals Glass Wiper blades Maintenance Tightening torques for threaded connections in NM Radiator grill Closing hood panel Removal and installation Bumpers Front bumper Removal and installation Rear bumper Headlights Cab doors Cab lining - removal and installation Door lock and lever mechanism Window regulator Door glass - removal / installation Withdrawal Reinstall Cab door - removal and installation Door hinge adjustment Side loading door Blocking mechanism Cable adjustment - extra high roof car door, rear upper latch Rear doors Adjusting the cover plate Seats - removal and installation Driver's seat - removal Seat installation Seat belts - removal and installation Driver's seat belt Withdrawal Driver's seat belt with pretensioner Reinstall Passenger seat belt Car headliner Removing / reinstalling Reinstall Exterior mirrors Removing the mirror glass Glass refitting Heater cable adjusters Steering column switches Withdrawal Panel trim Removing center panels Glove box Removal and installation Heating and ventilation Heater block - removal and installation (right hand drive) Withdrawal Reinstall Fan motor speed ??resistor - removal and installation Withdrawal Reinstall Wiper mechanism - removal and installation Withdrawal Reinstall Aligning wiper arms and blades Supplemental restraint system (SRS) Description Components of the secondary passive safety system Components of the primary (main) passive safety system Airbags Description Driver side airbag Removing the airbag module Reinstall Removing / reinstalling passenger airbag Withdrawal Reinstall Driver's seat belt tensioner Description Removing / reinstalling the pre-tensioner Steering wheel clock spring Location Description Removing and installing clock spring Electronic control unit for additional passive safety devices (ECU) Description Crash and safety sensors Removing / reinstalling the electronic control unit (ECU) of the supplementary restraint system (SRS) Withdrawal Installation Auxiliary restraint system (SRS) warning light Location Operation (no faults) Work in case of system malfunction Additional passive restraint system (SRS) wiring Description Safety, handling, storage and transportation Disposal of SRS components Air conditioning General Precautions Expansion tank / water separator Technical data Components Maintenance Tightening torques of connections in NM Principles of refrigeration Cooling (evaporation / expansion) Refrigerant Cooling cycle Air conditioning system MAXUS Description / operation Compressor Condenser Expansion tank / water separator Triple switch Expansion valve Evaporator Air conditioning control Air conditioning switch Maximum cooling Normal cooling Double level Ventilation Maximum heating Normal heating Misting / freezing Air conditioning system - operating tips Charging and draining refrigerant Removal and installation procedures Condenser - removal and installation Expansion tank / water separator - removal and installation Compressor - removal and installation Expansion valve (TXV) - removal and installation Triple switch - remove and reinstall Evaporator - removal and installation Refrigerant pipes - removal and installation Refrigerant pipe from compressor to condenser, removal and installation Refrigerant pipe from condenser to expansion tank / moisture separator, removal and installation Air conditioner wiring diagram Diagnostics Air conditioning requirements Air conditioning fuses Grounding air conditioning components Checking the functioning of the air conditioner switch, heater blower switch and wiring Troubleshooting Status Observation Result Checking the functioning of the A / C compressor clutch and wiring Status Observation Result Test A / C compressor relay and control circuit wiring Status Observation Result 32.102 Radiator and air conditioning fans 2,5 CRD double fan 2005 74.101 Heating / ventilation / air conditioning cargo van / combi 2005 Electrical equipment General security measures Devices for work Repairs and replacements How to use the guide Description of electrical diagrams Wire harness routing Wiring Car wiring Descriptions of electrical circuits Wire and connection color codes Basic characters Signal lamps and indicators Model / types Circuit numbering Designation of electrical circuits Cable color codes (additional information) Basic characters Diode Fuse Cable connection Plug (holder) Rhombus (solid line) Rhombus (dotted line) Special cables Shielded or coaxial cable Twisted cable Connectors Wire Harness Connectors Component connectors Special connectors (jumpers) Switch and relay positions Model / type (additional information) Dealer / accessory diagrams Cable harness (right-hand drive vehicles) Relay markings and locations Relays located in the main fuse box behind the dash Relays located in the under-hood auxiliary fuse box Relays located in the box with the relay for the cooling fan under the hood SRS additional safety device control unit Door release system and alarm module ETACS control unit VSS coupler Incandescent coil controller Grounding points ("mass") Engine ECM (electronic control unit) Component / connector index Main fuse box Relay Auxiliary fuse box Location of fuses and relays Connector reference Table of correspondence of electrical diagrams to circuits Wiring diagrams 10.101 Etacs control unit, cargo van / combi 15.101 Ignition key, cargo van / combi 16.101 Engine management / immobilizer, engine 2.5 CRD 17.101 Diagnostic system, cargo van / combi 30.101 Accumulator battery, starter, alternator, cargo van / combi 31.101 Grounding (earth connection), cargo van / combi 31.101 Grounding points ("weights"), cargo van / combi 32.101 Radiator fan, 2.5 CRD engine, single fan 32.102 Radiator and air conditioning fans, 2.5 CRD engine, double fan 34.101 Window regulator / adjustment of mirrors, cargo van / combi 44.101 ABS (Anti-lock braking system), cargo van / combi (option) 49.101 Direction indicators and hazard warning lights, van / combi 53.101 Windscreen wiper and washer, cargo van / combi 54.101 Brake and reversing lamps, cargo van / combi 55.101 Fog lights - front and rear, cargo van / combi 56.101 Headlamps (load-dependent headlamp directional control), cargo van / combi 57.101 Side lights, rear lights, license plate lights, combi van 58.101 Dashboard lighting, van / combi 60.101 Interior lamps, cargo van 60.103 Interior lamps, combi 61.101 Instrument panel lamps and warning lamps, cargo van / combi 71.101 Horn, additional passive safety system, van / combi 72.101 Cigarette lighter / heated mirrors / heated rear window, cargo van / combi 74.101 Heating / ventilation / air conditioning, cargo van / combi 75.101 Audio equipment, cargo van / combi 77.101 Central locking / burglar alarm, cargo van / combi