Iveco Daily since 2006, service e-manual (in Russian) - Скачать книгу бесплатно

Content General information and car operation Maintenance Scheduled maintenance Maintenance of cars with F1A engines Maintenance of cars with F1C engines Maintenance operations Maintenance M1 Maintenance M2 EP1 maintenance EP2 maintenance Maintenance of EPZ Maintenance T1 (annually - in the early spring) Maintenance T2 (annually - before the start of the cold season) Maintenance of technical specifications (every two years and, if possible, simultaneously with maintenance) Maintenance T4 (every three years and, if possible, simultaneously with maintenance) F1A engine Specifications General data The main sizes of engine elements Engine repair General recommendations for repair and maintenance of the engine Removing and installing the engine A / C compressor drive belt Alternator and water pump drive belt Timing belt Bleeding the hydraulic drive of the power steering Replacing fuel injectors Cylinder head Fuel pump of a high pressure CPH1 Water pump Throttle node Glow plugs EGR valve Heat exchanger OXICAT - oxidative catalytic converter Exhaust system Complete exhaust system Components exhaust system with catalytic converter with DPF Engine disassembly Cylinder block repair Crankshaft Engine assembly Installing the rear crankshaft oil seal Flywheel Pistons Cranks Assembly of the piston and connecting rod Dismantling and checking the cylinder head Valves Valve seats Valve springs Rocker arms and pushers Cylinder head assembly Upper cylinder head section Gas distribution mechanism Camshafts Assembly of the upper section of the cylinder head Cylinder head installation Lubrication system General information Oil and vacuum pump assembly (GPOD) Additional elements of the lubrication system Crankcase oil vapor separation system Cooling system General information Electromagnetic fan clutch Water pump Thermostat Turbocharged air General information Pressure control valve Turbocharger GARRETT GT 17 with variable geometry of the blades (engine F1А E0481 Н-136 HP) Exhaust gas recirculation (EGR) system General information EGR function Exhaust gas recirculation system components Air flow meter Throttle node Exhaust emission reduction system with DPF catalytic converter Catalytic converter microparticle filter (DPF) Microparticle filter regeneration system Heat exchanger Fuel injection system MS 6.3 and EDC16 EDC 16 electronically controlled high pressure fuel injection system Fuel injection system Hydraulic part of the fuel system Fuel booster pump Fuel filter "UFI filters" Fuel filter "Filtrauto" Fuel lines Fuel pressure regulator Fuel pump of a high pressure CPH1 Hydraulic accumulator (fuel rail) Fuel injectors EDC 16 electronic control unit Glow plug control unit Glow plugs Sensors Drives PWM drives F1C engine Specifications General data The main sizes of engine elements Engine repair General recommendations for repair and maintenance of the engine Removing and installing the engine Bleeding the hydraulic drive of the power steering A / C compressor drive belt Alternator and power steering pump drive belt Water pump Vacuum and oil pump assembly Power steering pump High pressure fuel pump Replacing front crankshaft seal and front cover gasket Fuel injectors Cylinder head Replacing the rear crankshaft oil seal EGR heat exchanger Exhaust system Components exhaust system with catalytic converter with DPF Engine disassembly Cylinder block repair Crankshaft Engine assembly Installing the rear crankshaft oil seal Flywheel Pistons Cranks Assembly of the piston and connecting rod Dismantling the cylinder head Valves Valve seats Valve springs Rocker arms and pushers Cylinder head assembly Upper cylinder head section Gas distribution mechanism Camshafts Assembly of the upper section of the cylinder head Final engine assembly Lubrication system General Information Oil and vacuum pump assembly (GPOD) Pressure control valve Oil filter Heat exchanger Crankcase ventilation system Cooling system General information Electromagnetic fan clutch Thermostat Water pump Turbocharged air General information Turbocharger Mitsubishi TD 4 HL-13T-6 Pressure control valve Turbocharger GARRET GT 2260 V with variable blade geometry Exhaust gas recirculation (EGR) system General information Exhaust gas recirculation system components Air flow meter Throttle node Heat exchanger Exhaust emission reduction system with DPE catalytic converter Catalytic converter microparticle filter (DPF) Microparticle filter regeneration system Fuel injection system MS 6.3 and EDC16 EDC 16 fuel injection system Fuel injection system Fuel lines Hydraulic part of the fuel system Fuel booster pump Fuel filter "Filtrauto" Fuel filter "UFI filters" Fuel pump of a high pressure CP3.2 Fuel pressure regulator Hydraulic accumulator (fuel rail) Fuel injectors Marking and replacing fuel injectors EDC 16 electronic control unit Glow plug control unit Glow plugs Sensors Drives PWM drives Clutch General information Specifications Grip Inspections and repairs on the car Removing and installing clutch Removing and installing clutch release bearing Hydraulic clutch Pedal block Automatic wear compensation clutch used with 6 AS’300 VD gearbox Clutch Diagnostics Gearboxes Gearboxes Removing and installing gearbox Gear shift mechanism Gear lever base Gearbox diagnostics Gearbox 5 S 300 Specifications Description of the gearbox 5 S 300 Gear selection and gearshift Safety devices Gearbox repair Gearbox control unit Gearbox disassembly Checking gearbox elements Intermediate shaft assembly Assembly of the main shaft Removing and installing rods, forks, selector and slide Gearbox assembly Gearbox 6 S 400 O.D Specifications Gearbox description Gear selection and gearshift Gearbox repair Gearbox control unit Gearbox disassembly Checking gearbox elements Intermediate shaft assembly Assembly of the main shaft Removing and installing rods, forks, selector and carrier Gearbox assembly Gearbox 6 S 400 A O.D Specifications Gearbox description 6 S 400 A O.D The main functions of the system Limp home mode (hard to get home) Gradient car hold system System Structure Gear selection and gearshift Diagnostics Removing and installing gearbox 6 S 400 A O.D Gearbox repair Gearbox control unit 6 S 400 A O.D Clutch gear 6 S 400 A 0.D Gearbox control drive 6 S 400 A O.D Wires connecting the gearbox 6 S 400 A O.D chassis Transmission harnesses 6 S 400 A O.D Calibration Power take-off Specifications Assembly instructions Electric power take-off drive Cardan shafts General information Specifications Drive shaft Inspections and repairs on the car Removing and installing propeller shaft Checking propeller shafts mounted on a vehicle Diagnostics of malfunctions Rear axles Rear axle NDA RS Specifications NDA RS rear axle description Removing and installing the rear axle NDA RS NDA RS rear axle repair NDA RS rear axle differential repair Rear axle NDA RG Specifications Description of the rear axle NDA RG Repair of the rear axle NDA RG Rear axle 450511 Specifications Description of the rear axle 450511 Removing and installing rear axle 450511 Rear axle repair 450511 Dismantling and assemblage of the mechanism of blocking of differential of the back bridge 450511 Dismantling and assembly of the differential of the rear axle 450511 Rear axle 450517/2 Specifications Description of the rear axle 450517/2 Removing and installing rear axle 450517/2 Rear axle repair 450517/2 Disassembly and assembly of wheel hubs Differential lock mechanism Dismantling and differential assembly Diagnostics of malfunctions of rear axles Front axles Front axle 5817 Specifications Front axle 5817 Removing and installing front axle 5817 Removing and installing front wheel axle 5817 Removing and installing steering knuckle Front axle 5818 Specifications Front axle 5818 Removing and installing wheel hub Removing and installing steering knuckle Front axle 5819 Specifications Front axle 5819 Front axle repair Removing and installing steering knuckle Front axle 5823 Specifications Front axle 5823 Removing and installing front axle 5823 Front axle repair 5823 Removing and installing wheel hub Diagnostics of malfunctions of front axles Wheel, wheel, and tire angles Wheel alignment Specifications Wheel alignment Checking the wheel alignment Checking rotation angles Checking the alignment of the wheels of the rear axle Calculation of thickness of compensating gaskets Wheels and tires Tires Static wheel balancing Dependence of tire performance on pressure Diagnostics of malfunctions Front and rear pendants Front mechanical suspension Specifications front suspension Mechanical front suspension Checking the ball joint play Front suspension arms Car shock absorber 29 L - 35 S Leaf spring Torsion bar front suspension models 35C, 40C, 45C and 50C with 5819 axles Technical specifications of torsion bar suspension Torsion bar front suspension Checking the ball joint play Jet thrusts Torsion Anti-roll bar Shock absorber 60C and 65C torsion bar front suspension with 5823 axles Specifications Repair front torsion bar suspension Replacing ball joint for jet thrust Torsion Replacing rubber grommets Rear mechanical suspension Specifications Rear mechanical suspension Removing and installing the parabolic spring for models 29 L and 35 S Removing and installing a semi-elliptic spring for models 35 C, 40 C, 45 C, 50 C, 60 C and 65 C Dismantling, checking and assembling the spring Rear shock absorbers Anti-roll bar Suspension diagnostics Rear air suspension Technical specifications for VB-WABCO rear air suspension General information Rear air suspension type VB-WABCO Automatic leveling, raising and lowering the chassis Air supply unit Electronic control unit (ECU) Clearance sensor Air spring Pneumatic brake force control valve Leaf spring Rear shock absorbers Anti-roll bar PANHARD jet thrust Diagnostics of the rear air suspension Steering General information Specifications Steering Power steering Power steering TRW Power steering ZF Inspections and repairs on the car Security precautions Checking the maximum pressure Checking the hydraulic center of the hydraulic cylinder (only for ZF amplifiers) Removing air from the hydraulic system Protective covers for ball joints and tie rods Steering shaft Steering gear Power steering pump Diagnostics Brake system Service brake system Specifications Diagrams and general description of the brake system Brake tubes and their connections Tube expansion and bending Vacuum brake booster Vacuum pump Checks Removing air from hydraulic circuits (vehicles without ABS) Bleeding the hydraulic circuits of the brake system using the air removal kit Proportional pressure regulator models 35 S Mechanically controlled dual-circuit pressure regulator, model 29 L and 35 S Brake system repair Replacing the front brake pads Replacing the front caliper Replacing the rear brake pads Replacing the rear caliper Caliper repair brembo 2x44, 2x48 and 2x60 Calipers brembo 1x52 and 1x60 Brake disc Parking brake Parking brake mechanisms Parking brake adjustment Tightening sequence for wheel nuts Electronic stability control (ESP) and anti-lock brake system (ABS) Electronic systems ESP system features ABS sensor and sensor driving rotor ESP sensors Replacing ESP elements Diagnostics of malfunctions Heating, ventilation and air conditioning system Heating and air conditioning systems Specifications General information Heating and air conditioning system The main elements of an air conditioning system Compressor Capacitor Filter drier Expansion valve Evaporator Control and protection devices Heater / air conditioning unit type M. MARELLI or DENSO Electrical equipment Car electrical equipment General security measures Electrical power equipment Negative power connections to the ground Basic elements of electrical equipment Battery Generator BOSCH KCBI 14 V, 110 A Starter Electrical connectors Display Gearshift paddles Switch cluster for dashboard center console The switch box located under the instrument cluster Additional block Data channels of the CAN multiplex system On-board computer EDC16 electronically controlled fuel injection system Distinctive features of Euro 4 engines EDC16 electronic control unit Electronic fuel injection system Additional electronic systems ABS 8 / ESP 8 systems The functioning of the ESP (electronic stabilization system) Immobilizer Passive safety system (SRS) Additional passive safety system Security control module Spiral airbag wire Seat belt tensioners Replacing the electronic control unit for the security system Replacing the driver’s airbag Replacing the passenger airbag Replacing the spiral wire of the airbag Automatic transmission 6AS 400 O.D. YD Operation of the 6AS 400 O.D. gearbox YD Electronic control unit Gear shift drive Clutch drive Accelerator pedal Automatic transmission control lever (selector lever) Power take-off Diagnostic connector (EOBD) Wiring diagrams