Iveco Daily since 2006,, service e-manual (in Russian), volume 1 - Скачать книгу бесплатно

Contents Operating instructions Electronically controlled air suspension ECAS Pneumatic suspension (can only be installed on 35C / 65C models) Starting the engine and moving the car Immobilizer Car keys Code card Emergency start engine ignition switch position Enabling the immobilizer Disabling the immobilizer Starting the engine Engine shutdown Centralized door locking system (if installed) Cold weather starting Self-diagnosis of car systems Centralized door locking system with electronic alarm (if installed) AGILE gearbox (if fitted) Display vehicle operation with automatic transmission Speed ??programming Using the power take-off (if equipped) Fault signaling Starting the engine by towing the vehicle Engaging the rear axle differential lock Anti-lock braking system (ABSJ / pressure limiting valve (EBD) / tire adhesion monitor (ABD) ESP8 - electronic stability control system Grade hold system ABS8 (if installed) Cruise control (if installed) Power take-off (if included in the transmission) Works performed by the driver independently Precautions when working with electronic control units installed in the vehicle Mandatory instructions Car towing Driver checks Before every trip Scheduled maintenance Specifications Engine Maintenance Car maintenance schedule Inspection and maintenance checklist Maintenance operations M1 maintenance Maintenance M2 Maintenance EP1 Maintenance EP2 EPZ maintenance Maintenance T1 (at the beginning of each spring) Maintenance T2 (at the beginning of each winter) Technical maintenance of technical specifications Maintenance T4 Under-dash fuse and relay box Under-dash fuse and relay box (EURO 4, EURO 5, NATURAJ POWER) Fuse and relay box in the engine compartment (EURO 4, EURO 5. NATURAL POWER) Fuse and relay box in the engine compartment (EURO 4) (EURO 4, EURO 5, NATURAL POWER) outdoor unit Engine compartment fuse and relay box (EURO 5) Additional fuse box (engine compartment) Additional fuse box in the engine compartment (EURO 5) Engine compartment fuse and relay box (NATURAL POWER) Additional fuse box in the engine compartment (NATURAL POWER) Menu control panel Display message BASE version display BASE version menu structure - engine start (ignition switch ON) Dashboard COMFORT version COMFORT version display Diesel particulate filter (particulate filter for diesel engines) F1A engine Engine removal / installation Replacing the timing belt Replacing electrically operated fuel injectors Exhaust toxicity, smoke and noise F1AE0 engine Diagnostics Basic operations with an engine not removed from the vehicle Tightening torques for threaded connections Longitudinal section of the engine with horn system Cross section of an engine with horn system Repair of the F1A engine Dismantling the engine at the stand Renovation work Cylinder block Crankshaft Engine assembly Installing the rear oil seal Flywheel Assembly of pistons with connecting rods Pistons Rods Cylinder head Valves Valve guides Valve seats Valve springs Swing levers (rockers) - pushers Installing the cylinder head Gas distribution system Camshaft Adjusting the tension of the air conditioning compressor drive belt Camshaft position sensor Crankshaft speed sensor Lubrication system Oil and vacuum pump assembly (GPOD) Oil pressure reducing valve Oil filter Heat exchanger modine Crankcase ventilation and oil separator Cooling system Fan clutch Water pump Thermostat Turbocharging Turbocharger Repair Pressure reducing valve Exhaust gas recirculation Power system Electronically controlled high pressure fuel injection (MS 6.3) System operation Hydraulic part of the fuel system Fuel pump Fuel lines High pressure fuel pump High pressure fuel pump device Pressure regulator valve Mechanical booster pump Hydraulic accumulator (RAMP) Pressure reducing valve Electrically operated injectors Electrical / electronic components Electronic control unit edc 16 for EUR04 engines Sensors Actuators Regulators with pulse width modulation (PWM) Differences of EURO4 motors Exhaust Gas Recirculation (EGR) Control solenoid valve Mass air flow sensor (DMRV) Throttle assembly (body) EGR heat exchanger Exhaust gas cleaning system (particulate filter) Particulate filter regeneration system Muffler with catalytic particulate filter Fuel system F1C engine While the engine has not yet been removed from the vehicle Electrically operated injectors High pressure fuel pump SRZ High pressure fuel pipes Fuel rail components Removal and engine installation Withdrawal Installation Checks Removing air from the mains (pumping) Replacing the A / C compressor drive belt (tensioner option) Replacing the power steering belt and generator Replacing the water pump Replacing the high pressure fuel pump (injection pump) Replacing the power steering pump Replacing the front crankshaft oil seal and front engine cover gasket Replacing the vacuum and oil pump assembly Replacing the rear crankshaft oil seal Replacing fuel injectors Removing / installing cylinder head General view of the engine Sticker Cylinder block marking Characteristic curves Technical data Special tools Tightening torques of threaded connections, НМ F1C engine repair Dismantling the engine at the workbench Repair Cylinder block Table of measurements of the diameters of the main and connecting rod journals Crankshaft 188 Checking the crankshaft First main journal (timing side) Root necks No. 2, No. 4 Root collar No. 3 Rear neck (flywheel side) Connecting rod journals Installing the engine Flywheel Pistons with connecting rods Pistons 540830 connecting rods Bushings Dismantling the cylinder head Valves Valve guides Valve seats Valve springs Rockers and hydraulic supports Cylinder head assembly Gas distribution mechanism drive Crankshaft locking Gas distribution mechanism drive Lubrication system General information Oil system operation Oil / Vacuum pump assembly Oil filter Heat exchanger Crankcase ventilation system Cooling system Description Electromagnetic clutch Water pump Thermostat Turbocharging Repair Bypass valve Turbocharger GARRET GT 2256 TC variable turbine geometry (F1C E0481 V engine - 166 hp) Repair Fuel system Electronically controlled high pressure battery power system (EDC 16) General information System operation Fuel system operation Fine fuel filter Booster fuel pump Fuel filter High pressure fuel pump (TNVD) Pressure regulator Mechanical booster pump Electro-controlled (electromechanical) fuel injectors Electrical and electronic components Electronic control unit (ECM) EDC 16 Electronic control unit for glow plug power supply Glow plugs Sensors Actuators (executive devices) F1С EURO-4 engines Specifications Exhaust gas recirculation (EGR) heat exchanger removal / installation Exhaust system Removing the muffler Removing the catalyst and filter Installation Clutch Description Diagnostics Technical data Removing and installing clutch Removing and installing release bearing Clutch actuator Hydraulic clutch actuator Removing-installing pedal board Pedal board Clutch with automatic wear compensation - complete with gearbox 6 AS'300 VD Removing and installing clutch with automatic wear compensation Gearbox Diagnostics Removal-installation of the checkpoint Gearbox control Gearbox 5 S 300 Mechanism of selection and inclusion of gears Safety devices Technical data (specifications) 5 S 300 gearbox repair Gearbox Disassembly of the main shaft Input shaft Disassembly of the transfer (intermediate) shaft Checks Main shaft assembly Stems - forks - selector - carrier Gearbox assembly Gearbox 6 S 400 O.D Technical data (specifications) Tightening torques 6 S 400 gearbox repair Gearbox Disassembly of the gearbox Removing the bearings from the rear cover Removing bearings from gearbox housing Disassembly of the main shaft Disassembly of the gearbox input shaft Dismantling the intermediate shaft Synchronizers Installing the intermediate (transfer) shaft Main shaft assembly Stems - forks - selector - carrier Gearbox assembly Automatic transmission 6 S 400 A O.D Main functions of the system Vehicle restraint system on a slope Management system structure Technical data Tightening torques for threaded connections Diagnostics MODUS connection - IT 2000 - E.A.SY Removal and installation of the checkpoint Gearbox repair Body-gearbox wiring harness Gearbox cable harness Calibration Power take-off Technical data Assembly instructions Electric actuator for power take-off Cardan shafts Technical data 4x2 models 4x2 models Removing and installing propeller shaft Rear axle Troubleshooting Rear axle NDA RS Removing / installing rear axle Description Technical data Rear axle NDA RG Removing / installing rear axle Description Technical data Rear axle 450511 Rear axle technical data 450511 Removing / installing rear axle Description Technical data Rear axle repair Build Wheel hub repair Differential repair operations Front axle Diagnostics 5817 front axle Description Technical data Removing and installing front axle 5817 front axle repair Removing and installing a wheel hub Removing / installing steering knuckle 5818 front axle Description Technical data 5818 Front axle repair Replacing the driving wheel of the ABS sensor Installation Removing and installing a wheel hub 5819 front axle Description Front suspension 5819 Technical data 5819 front suspension repair 5823 Front axle Description Technical data Removal and installation of bridge 5823 Repair of the front suspension 5823 Removing and installing a wheel hub Replacing the driving wheel of the ABS sensor Installation Replacing the wheel stud Camber and toe Description Camber angle Angle of lateral inclination of the axle of rotation of wheels Caster angle of the wheel axis Wheel alignment Wheel alignment angles Checking wheel alignment Mechanical suspension Mechanical front suspension Description Cross leaf spring (models 29 L - 35 S - 35 С) Specifications Front single leaf spring Anti-roll bar Front shock absorbers Tools Tightening torques for threaded connections (NM) Renovation work Suspension repair Suspension arms Replacing the suspension arm bushings Anti-roll bar model 29 L - 35 S Front shocks 29 L - 35 S Leaf spring suspension Torsion bar suspension (front axles 5819 model 35 С - 40 С - 45 С - 50 С) Repair of jet suspension rods Replacing the swivel tips Torsion bars Replacing silent blocks and bumpers Replacing the swivel tips Adjusting the pre-tension bar Front anti-roll bar 35 C - 40 C - 45 C - 50 C Front shock absorbers 35 C - 40 C - 45 C - 50 C Suspension repair Replacing the swivel tips Torsion bars Replacing rubber grommets Rear suspension Technical data Tools Tightening torques for threaded connections (NM) Rear springs Renovation work Spring assembly Replacing bushings Rear shock absorbers Rear anti-roll bar Pneumatic suspension Diagnostics Rear air suspension - VB-TECHNIEK model flashing code Rear air suspension - WABCO model Flashing code General part WABCO air suspension (for models 29 L - 35 S) Technical data WABCO Pneumatic System (ECAS) Electronic control How the air suspension works Models without ABS ABS models Automatic chassis trim, raise and lower Main components of the system Air supply unit Electronic control unit Clearance sensor Pneumatic element (air spring) Load sensing valve Rear suspension repair Leaf spring Rear shock absorbers Rear anti-roll bar Panhard's jet thrust