International since engine of 6.7 / 7.3 / 11.1 / 12.7 liter, service e-manual (in Russian)

Contents Introduction General information Rules for the operation of diesel engines in the cold season Vehicle inspection Security controls and precautions Braking system Cab Electrical devices Datasheet Operations Security system for persons in the cab Seat adjustment Seat belts Luggage compartment access models 9600, 9700, 9800 Dashboard and controls Dashboard for 2000, 8000 series cars Dashboard of car models 9600, 9700, 9800 5000 Series controls Controls of models 9100, 9200, 9300, 9400 Top panel for 5000, 9100, 9200, 9300, 9400 series General view of the dashboard models 5000, 9100, 9200, 9300, 9400 The central unit of the dashboard of the 5000, 9100, 9200, 9300, 9400 series models Right and left instrument clusters on the dashboard of 5000, 9100, 9200, 9300, 9400 series cars Side dashboard for 5000, 9100, 9200, 9300, 9400 series models Controls in cab sleeper (9000 series) and cab sleeper in standard and 9800 series Vehicle operation (NAVISTAR electronic international engines) Bridges Front axle (4x4, 6x6) Two-speed rear axle Traction compensator Differential with adjustable traction Controlled differential lock Brakes ABS anti-lock system (if equipped) Automatic control system of adhesion of wheels with road surface (ATC) Air suspension (trailer coupling and uncoupling) Cab Cab air suspension Raising the cab Clutch and transmission Clutch Transmission Controls (transmission) Transfer case Driving control system Driving control systems (engines not "INTERNATIONAL") Driving control systems (INTERNATIONAL engines) Electronic engine controls Control systems for engines "CATERPILLAR" 3406E and 3176В JACOBS brake operation Engine brake switches Progressive shift mode Safe engine shutdown function Definition of trouble codes Electronic engine control system "CUMMINS" CELECT Electronic injection control, 60 series (DDEC II) DETROIT DIESEL engines Doors and door locks Electrical equipment (wiring diagrams) Connecting auxiliary electrical equipment Fuses, circuit breakers Lighting switches Alarms Ignition lock Engine Air filter, restrictor valve Troubleshooting Engines "INTERNATIONAL" Operating instructions Movement Car operation during the cold season Car operation during the hot season Cooling system Charge air cooling Antifreeze Radiator blinds Engine oil Fuel Cab heating Models 9600, 9700, 9800 5000, 9100, 9200, 9300, 9400 series models (for vehicles manufactured before February 1997) Climate control panel in the sleeping compartment of the standard 9000 series cab Hood Steering 2000, 8000 series adjustable steering column Models 9600, 9700, 9800 Models 9100, 9200, 9300, 9400 Windscreen wiper control Towing Operation of the coupling (fifth wheel) device Maintenance General information Recommendations Front axle Wheel alignment Rear axle Brakes Pneumatic brakes Air dryer (brakes) Cab Car care Clutch Electrical circuits Engine Air intake system (engine) Charge air cooler (engine) Engine cooling system Frame and tow hooks Fuel system Noise level Cardan shaft Springs Steering Tires Wheels Lubrication work General provisions Engine oil specification Special instructions Checking the oil level (transmission) Refueling volumes Engine cooling system Oil pan and oil filters Transfer case Fuse and Lamp Values ??Tables Cabins series 5000 and 9000 INTERNATIONAL Description Location of the plate with the identification number of the vehicle (VIN) Cab air suspension system Windshield washers Windshield and rain protection seals Rear window glass and seal (excluding SLEEPER models) Bonnet seals Front sun visor on 5000 series (up to 7 September 1995) Front sun visor on 9200/9300/9400, 5000 (after September 7, 1995) and 9100 (after March 1997) Side sun visor Ignition switch cylinder Instrument panel (released before June 1994) Salon floor mat Headliner in saloon Driver and passenger seats Rear panel Engine cover Engine cover access door (5000 series) Cab door and hinge Cab door glass Window regulator unit Window drive motor Channel glass door Door ventilation window Lighting when opening the door Latch block Door lock block Exterior door handle Inner door handle Cab door opening seals Impact Tongue Cabin. Removal / Installation General information for installation Day cab air suspension (models 9200/9300/9400 without DETROIT DIESEL engines) Pneumatic cab suspension (models 9200/9300/9400 for daytime operation with DETROIT DIESEL engines) Pneumatic cab suspension (9200/9300/9400 with pro sleeper cab, manufactured before May 1997) Pneumatic Cab Suspension (Daytime 9100 Models) Pneumatic Cab Suspension (9200/9300/9400 with pro sleeper cab, manufactured after May 1997) 9800 series cabins Description General information Location of the plate with the identification number of the vehicle (VIN) Windshield wipers Dashboard Operation Windshield wipers Windshield washer Maintenance Service availability Windshield washer Check and fill hydraulic tilt cab Pumping the hydraulic cab tilt system Windshield Sun visor and clip Ignition lock cylinder Cab doors and hinges Fasteners and upholstery Inner door handle Lighting when opening the door Exterior door handle Door mechanism tongue Latch block Door lock block Cab door glass Window regulator - manual or electric Channels and seals Door ventilation window Cabin trim Sun visor Cab Lattice block Wiper motor Removing the wiper arm Wiper mechanism Pump motor and reservoir (up to July 1996) Pump motor and reservoir (after July 1996) Driver and passenger seats Passenger Seat Belts Interior upholstery components Passenger side mat and floor panel Cab air suspension system Cab tilt Special instructions for latching Components Cab tilt hydraulic system Lifting the cab mechanically (using a winch) Troubleshooting and how to fix them Cab tilt hydraulic system Windshield wiper system - electrical Cab air suspension system Lubrication Adjustment Combination of the cab and chassis Adjusting the front and rear cab mounts Cab door Door hinge Impact tongue Windshield wipers Cab air suspension system Specifications Tightening torques HENDRICKSON pneumatic suspension Description Suspension height control valve Pressure safety valve Main spring talk Boom service Cross bar Crossbar Pneumatic cushion Air bag frame bracket Shock absorber bracket to frame Shock absorber Air bag support bracket Height control valve Rapid pressure relief valve HENDRICKSQN suspension systems Description Service procedure U / UE, RT / RTE, RT2 / RTE2 Series RS Series Replacing the centering sleeves - rubber or bronze (on a car) Three-piece beam end adapter, U / UE, RT / RTE, RT2 / RTE2, RS Beam end in pin-with-bar Beam block Jet rods with double attachment Torque rods with tie bolt Tapered rods Transverse jet thrust Removing the axle block and beams (complete disassembly of the suspension for overhaul) Disassembly Spring hangers series U / UE, RT / RTE, RT2 / RTE2 Rubber shock suspensions - RS series U / UE, RT / RTE, RT2 / RTE2 series RS Series Possible malfunctions and methods of their elimination Lubrication Tightening torques table Pneumatic suspension IROS INTERNASHIONAL Description Height adjustment valve Description Operation Service checks (valve on vehicle) Suspension height adjustment Draft shortening instructions Air supply lines Suspension air release function Description Operation Main leaf spring Removing the main spring beam Installing the main spring beam Shock absorbers Jet rods Removal and installation Pneumatic suspension cushions Shock absorbers Main spring 6alki Jet rods Installing the main spring beam bushings Installation of ladders and ladder nuts Checking the tightness of ladders and ladder nuts Suspension heights Procedure for checking / setting frame height For driving on trucks Spring suspension INTERNATIONAL 4x2 and 6x4 with jet rods Description Maintenance Retightening the ladder nuts Checking and cleaning Service Replacing the bearings (bushings) of the balancer - suspension assembly Suspension spring blocks Leaf spring - disassembly / assembly Installation of the suspension (springs) Double drive axles EATON INTERNEJTIONAL Identification Bridge and cup Carter bridge Ring gear and main gear drive Description Inspection Cleaning Inspection by car Inspection outside the vehicle Axle case inspection Fork reuse instructions Wheel bearing adjustment Dismantling Center differential lock Installation First differential cup First axle crankcase cover Second differential cup Center differential lock Lubrication Lubricant change intervals Change grease Wheel journal lubrication ROCKWELL rear axles Description Standard differentials without locking Differentials with driver controlled locking Towing instructions Axle axle installation Removing the differential cup from the axle housing Air pressure method Manual engagement method Dismantling the differential lock assembly Removing the differential from the cup Dismantling the ring gear main differential assembly Separating pinion and bearing cage Cleaning General procedures Build Pinion bearing preload adjustment Fork or flange method Adjusting the pinion shim pack thickness (pinion depth) Installing the pinion gear, bearing cage and shim packs in the cup Main differential and ring gear assembly Differential gear rotation resistance test Differential installation Dial indicator method Micrometer method Checking ring gear runout Ring gear backlash adjustment Checking the imprints of the teeth of the gear pair Hand rolling position of the contact mark Installing the differential switch assembly Manual engagement method Adjustments Ring gear backlash adjustment Pinion Bearings - preload .Driving gear-depth in cup Hypoid gear pair - tooth contact imprints (Hand Rolled) Differential bearing preload adjustment Main differential gears - rolling resistance Ring gear runout Sensor switch - installation Bearing for guiding - riveting on pinion Stop screw or stop block - clearance General information American standard fasteners Metric fasteners Clutch 14 (356 mm) and 15-1 / 2 (394 mm) retractable spicer twin disc clutch Description Slave disk options Clutch brake with torque limiting Tension springs Automatic adjustment mechanism Spacers made of fixed cylindrical pins Adjusting ring Release bearing and bushing Installing a 15.5-inch SOLO HEAVY-DUTY clutch Measurement Installing the clutch on the flywheel Installing transmission Assembly and Lubrication Front axle Hubs, bearings and seals (non-drive axles) Description Wheel bearings Bearing outer ring (cage) Front wheel hub cap Operation Maintenance Grease lubricated wheel bearings Oil lubricated wheel bearings Removing the hub seals Cleaning and checking Checking and preparing the hole in the hub Checking and preparing the journal Installation Cleaning and checking the hub Anti-lock brake system (ABS) hubs - air brakes Wheel studs Alloy spoked wheel studs Troubleshooting and how to fix them Front axles "INTERNATIONAL" with I-beam "SPICER" Description Troubleshooting and how to fix them Precautions Maximum limits for front axle kingpin Replacing the king pin bushing Installing the PRE-SIZED bushing Installing king pin seals (all axles) Installing the steering knuckle Lubrication Specifications Tightening torques Steering Power steering SHEPPARD M-SERIES Description Identification How it works Oil flow through the mechanism General diagnostics Hydraulic diagnostics Recommendations for oil flow and pressure Most common problems Glossary of terms and definitions Preventive maintenance Liquid types Change fluid and filter Cleaning the relief valve seats Replacing the input shaft seal Replacing the Sector Shaft Seal Single Gear Hydraulic Bleed Dual steering systems Installing discharge plungers Withdrawal Installation Dismantling the steering gear Repair of parts of the assembly M-SERIES - optional built-in unloader valve Cleaning Inspection Build Dual steering system Description How it works Slave transmission Troubleshooting Steering column positioning Adjustments Steering axle stop Specifications Steering gear TRW / ROSS-TAS 40, 55, 65 and 85 Service tips Identification Glossary Input shaft seal Description How it works Withdrawal Disassembly Build Worm preload adjustment Poppet valve Valve body / worm screw Roller bearing or circlip Body fittings. Plugs, screws, fittings Adjustment Sector shaft Poppet valve adjustment Reinstalling the poppet valve Filling and bleeding the system System filling Air bleeding Lubrication Tightening torques table Steering column Description Operation Maintenance Steering wheel Steering column Tilt mechanism Cardan joints Align Vehicles with power steering Vehicles with mechanical steering Tightening torques Special tools Standard Steering Column 5000 Series, 9000 CONV Description Maintenance Steering wheel Steering column Air Compressors BENDIXTU-FLO 550 TU-FLO Description Maintenance Possible malfunctions and methods of their elimination Repair Specifications Model ABS Schemes