Isuzu Rodeo / Holden Rodeo (TF series) 1988 thru 2002, service e-manual

Content General information General repair instructions Notes on the format of this manual Identification Lifting instructions Conversion table Maintenance and lubrication Maintenance schedule (for general export) Maintenance schedule (for Europe) Severe conditions maintenance schedule (for general export) Severe conditions maintenance schedule (for Europe) Recommended fluids and lubricants (for general export) Recommended fluids and lubricants (for Europe) Oil viscosity chart Heating and air conditioning General description Parts location Main data and specifications Special parts fixing nuts and bolts On-vehicle service Acondenser Condenser fan motor Receiver / drier Compressor Heater unit Vent unit (without heater) Evaporator (with A/C) Duct (without A/C) Blower unit assembly Defroster nozzle and vent duct Rear heater duct Control lever assembly Control panel illumination bulb Troubleshooting Special service tool Frame and bumper Front bumper Rear step bumper Rear bumper and rear guard asm Frame dimensions Sheet metal Engine hood assembly Engine hood lock Front fender panel Radiator grille Rear body Body mounting Body dimension Front alignment Front end alignment inspection and adjustment Alignment for 4х2 (except high ride suspension) Alignment for 4х2 (high ride suspension) and 4х4 Steering power-assisted steering system General description Power steering system test Maintenance Fluid level Bleeding the power steering system Bleeding procedure Flushing the power steering system Steering wheel free play inspection Front end alignment inspection and adjustment Special tools Power steering unit Supplemental restraint system steering wheel and column Inflator module Steering wheel The adjustment method in case a mark is not attached Combination switch Lock cylinder Steering column Supplemental restraint system steering wheel and column and associated parts Front suspension Main data and specifications Torque specifications Front suspension Service precaution Shock absorber Stabilizer bar Knuckle Upper control arm Lower control arm Upper ball joint Lower ball joint Bump rubber Rear suspension Main data and specifications Torque specifications Rear suspension Leaf spring and shock absorber Leaf spring assembly Troubleshooting Wheels and tires Main data and specifications Torque specifications Wheels and tires Troubleshooting Propeller shaft Main data and specifications Torque specifications Rear propeller shaft Rear propeller shaft assembly Front propeller shaft Rear axle Main data and specifications Torque specifications Recommended liquid gasket Recommended thread locking agents Rear axle assembly Servicing Rear axle Differential assembly Differential cage assembly Limited slip differential (LSD) Front wheel drive Main data and specifications Special parts fixing nuts and bolts Recommended liquid gasket Recommended thread locking agents Servicing General description Front drive axle assembly Front axle drive shaft Front hub and disc (4х2 except high ride suspension model) Front hub and disc (4х4, 4х2 high ride suspension, 4х4 rigid hub, 4х4 shift on the fly model) Front hub and disc (4х4 manual locking hub model) Troubleshooting Driveline / axle Service precaution Shift on the fly system Shift on the fly electrical equipment Shift on the fly system and association parts Brake control system Service precaution General description General diagnosis Diagnostic trouble codes Diagnosis by "ABC" warning lamp illumination pattern Basic diagnostic flow chart Basic inspection procedure Wheel speed sensor inspection procedure Symptom diagnosis Anti-lock brake system Service precaution Torque specifications Electronic hydraulic control unit Front wheel speed sensor Rear wheel speed sensor Front speed sensor rotor Rear speed sensor rotor G-sensor Brakes General description Main data and specifications Torque specifications Servicing Front brake assembly Rear drum brake assembly Brake control Master cylinder Vacuum booster Parking brake system Service precaution Parking brake lever Front parking brake cable Parking brake lever Parking brake rear cable Main data and specifications Troubleshooting Hard starting Unstable idling Insufficient power Excessive fuel consumption Excessive oil consumption Overheating White exhaust smoke Dark exhaust smoke Oil pressure does not rise Abnormal engine noise Rotating part wear of turbocharger Oil leakage from turbochrger Insufficient acceleration and/or lack of power due to turbocharger Battery charging and noise problem Starter motor problem Engine mechanical Main data and specifications Torque specifications Recommended liquid gasket Loctite application procedure Servicing General description Removal and installation Engine repair kit Engine overhaul Lubrication system Inter cooler Special tools Engine cooling Main data and specifications Diagnosis Draining and refilling cooling system Water pump Thermostat Radiator Fan clutch with cooling fan Fuel system Main data and specifications General description Fuel tank Fuel pump Fuel tube / quick - connector fittings Filler neck Fuel filler cap Injection pump Injection nozzle Special tools Engine electrical Main data and specifications General description Torque specifications Generator Starter motor Pre-heating system Engine driveability and emissions Abbreviation charts General description for ecm and sensors Strategy based diagnostics chart General service information On-board diagnostic (OBD) Tech 2 operating flow cart (start up) Check engine lamp (MIL) “on” steady Ecm connector pin assignment and output signal General description for egr (exhaust gas re-circulation) General description for injection pump Strategy based diagnostics chart Miscellaneous test Snapshot display with TIS2000 Service programming system (SPS) How to use breaker box No check engine lamp (MIL) Diagnostic trouble code Symptom diagnosis Exhaust system Main data and specifications General description Removal and installation Inspection and repair General description Egr system diagram Inspection EGR cooler Turbocharger Inspection and repair Special tools Ihi service network Accelerator control Removal and installation Engine mechanical Service precaution General description Engine diagnosis Cylinder head cover Common chamber Exhaust manifold Crankshaft pulley Timing belt Camshaft Cylinder head Valve stem oil controller, valve spring and valve guide Piston, piston ring and connecting rod Crankshaft and main bearings Rear oil seal Engine assembly Cylinder head Valve spring, oil controller, valve, valve guide Camshaft Crankshaft Piston and connecting rod Cylinder block Main data and specification Engine fuel Service precaution General description Fuel metering Fuel filter Fuel pump Fuel tube / quick - connector fittings Fuel pump relay Fuel tank Filler neck Fuel gauge unit Fuel filler cap Main data and specifications Engine electrical Service precaution Battery Main data and specifications Ignition system Service precaution General description Diagnosis Ignition coil Spark plug Crankshaft position sensor Main data and specifications Starting and charging system Service precaution Starting system General description Diagnosis Starter Charging system General on-vehicle inspection Generator Main data and specifications Engine driveability and emissions Abbreviation charts Component locator Ecm circuit diagram Ground point chart General description for fuel metering General description for electronic Ignition system ignition coils and control General service information Typical scan data and definitions Service programming system ECM diagnostic trouble codes (DTC) Engine exhaust Service precaution General description Three way catalytic converter and center Exhaust pipe Exhaust silencer and rear exhaust pipe Main data and specifications Engine lubrication Service precaution General description Oil pump Oil pan and crankcase Oil pump oil seal Main data and specification Engine speed control system Service precaution Accelerator pedal control cable Induction Service precaution Air cleaner element Engine diagnosis Transfer case Service precaution General description Transfer rear oil seal Transfer case assembly Transfer control unit Transfer disassembly Main data and specifications Transfer control system Service precaution General description System components Functions of switch and indicator lamp Parts location Circuit diagram Connector list Diagnosis Memory erasing procedure Diagnosis from symptom Transmission control system (AW30–40LE) Service precaution General description Diagnosis Tcm diagnostic trouble On-vehicle service Clutch Main data and specifications General description Torque specification Servicing Clutch Clutch control Master cylinder Slave cylinder Hydraulic damper cylinder Troubleshooting Special service tool Construction and function Description Control mechanism Gear train (transmission mechanism) operation and Hydraulic circuit Diagnosis Manual transmission Main data and specifications General description Torque specification Repair kit Removal and installation Disassembly Inspection and repair Reassembly Special service tool Electrical-body and chassis General information Notes for working on electrical items Symbols and abbreviations Parts for electrical circuit Reading the circuit diagram Main data and specifications Relay and fuse Grounding point Main cable harness routing System repair Connector list Cruise control system Service precaution General description Brake switch Clutch switch Starter switch Cruise control main switch Cruise control switch Cruise control unit Cruise actuator Mode switch Diagnosis Accessories Parts location Circuit diagram Connector list Radio Front speaker Tweeter Rear speaker (extend cab) Rear speaker (crew cab) Clock Antenna Supplemental restraint system (SRS) Service precaution Definitions Diagnosis SRS connector body face views Repairs and inspections required after an accident On-vehicle service Air bag assembly handling / shipping / scrapping Air bag assembly shipping procedure for live (undeployed) air bag Assemblies SRS connectors SRS control unit Driver air bag assembly Steering wheel SRS coil assembly Steering column Passenger air bag assembly Pretensioner seat belt (if so quipped) Main data and specifications Special tools Restraint control system Service precaution System schematic Cab Windshield Rear window assembly Front door assembly Rear door assembly (crew cab) Instrument panel Floor console Console box (without floor console) Headlining Interior trim panels Fuel filler lid opener lever/cable Quarter glass (extend cab) Font seat Rear seat (crew cab) Jump seat (extend cab) Front seat belt Rear seat belt (crew cab) Rear seat belt (extend cab) Front wheel extension Rear wheel extension Tail gate assembly Immobilizer system Service precaution General description Circuit diagram Parts location Antitheft system Service precaution General description Diagrams and schematics Diagnosis