Foton BJ3251, service e-manual (in Russian) - Скачать книгу бесплатно

Content General information How to use this manual General information Vehicle identification plate Vehicle identification Repair rules Preparation Repair tips Vehicle jacking and supporting positions Preparatory tools Fuel (WP10) Preparations Fuel (WP12) Preparations Fuel (WD615) Preparations Startup Preparations Exhaust exhaust, turbocharging (WP10) Preparations Exhaust exhaust, turbocharging (WP12) Preparations Exhaust Exhaust Turbocharged (WD615) Preparations Cooling (WP10) Preparations Cooling (WP12) Preparations Cooling (WD615) Preparations Lubrication (WP10) Preparations Smear (WP12) Preparations Lubrication (WD615) Preparations Mechanical engine (WP10) Preparations Mechanical engine (WP12) Preparations Mechanical part of the engine (WD615) Preparations Engine management Preparations Preheating system (WP10) Preparations Preheating system (WP12) Preparations Preheating system (WD615) Preparations Charging system (WP10) Preparations Charging system (WP12) Preparations Charging system (WD615) Preparations Front suspension Preparations Rear suspension Preparations Wheels and tires Preparations Front axle (ANKAI) Preparations Front axle (SANHUAN) Preparations Rear axle Preparations Service brake Preparations Parking brake Preparations Frame Preparations Intermediate bridge (Steyr) Preparations Intermediate axle (Mercedes-Benz) Preparations Checkpoint (RT-11509C) Preparations Checkpoint (9JS135) Preparations Checkpoint (12JSD160) Preparations Clutch Preparations Drive shaft Preparations Power take-off Preparations Steering wheel and steering column Preparations Power steering gear Preparations Heater and air conditioner Preparations Seat belt Preparations Battery Preparations Lighting Preparations Windshield wiper and washer Preparations Audio System Preparations Beep Preparations Power windows / rear view mirrors Preparations Instrument panel / instrument cluster / lighter Preparations Seats Preparations Doors / door locks / door handles Preparations Interior / exterior components Preparations Cabin Preparations Hydraulic self-unloading system Preparations Repair standards Fuel (WP10) Repair data Torque requirements Fuel (WP12) Repair data Torque requirements Fuel (WD615) Torque requirements Startup Torque requirements Exhaust exhaust, turbocharging (WP10) Torque requirements Exhaust exhaust, turbocharging (WP12) Torque requirements Exhaust exhaust, turbocharging (WD615) Torque requirements Cooling (WP10) Repair data Torque requirements Cooling (WP12) Repair data Torque requirements Cooling (WD615) Repair data Torque requirements Lubrication (WP10) Repair data Torque requirements Smear (WP12) Repair data Torque requirements Lubrication (WD615) Repair data Torque requirements Mechanical engine (WP10) Repair data Torque requirements Mechanical engine (WP12) Repair data Torque requirements Mechanical part of the engine (WD615) Repair data Torque requirements Engine management Torque requirements Preheating system (WP10) Repair data Torque requirements Preheating system (WP12) Repair data Torque requirements Preheating system (WD615) Repair data Torque requirements Charging system Repair data Torque requirements Charging system Repair data Torque requirements Charging system Repair data Torque requirements Front suspension Repair data Torque requirements Rear suspension Repair data Torque requirements Wheels and tires Repair data Torque requirements Front axle (ANKAI) Repair data Torque requirements Front axle (SANHUAN) Torque requirements Rear axle Repair data Torque requirements Service brake Torque requirements Parking brake Torque requirements Frame Torque requirements Intermediate bridge (Steyr) Repair data Torque requirements Intermediate axle (Mercedes-Benz) Repair data Torque requirements Checkpoint (RT-11509C) Repair data Torque requirements Checkpoint (9JS135) Repair data Required torques Checkpoint (12JSD160) Repair data Torque requirements Clutch Repair data Torque requirements Drive shaft Repair data Torque requirements Power take-off Repair data Torque requirements Steering wheel and steering column Repair data Torque requirements Power steering gear Repair data Torque requirements Heater and air conditioner Repair data Torque requirements Seat belt Torque requirements Battery Repair data Torque requirements Lighting Torque requirements Windshield wiper and washer Torque requirements Audio system Torque requirements Beep Torque requirements Power windows / rear view mirrors Torque requirements Instrument panel / instrument cluster / lighter Torque requirements Seats Torque requirements Doors / door locks / door handles Torque requirements Interior / exterior components Torque requirements Cabin Torque requirements Hydraulic self-unloading system Repair data Torque requirements Diagnostics Engine management - WP Engine management - WP Precautions Description of functions and controls General procedure for diagnostics of malfunctions Read and clear flashing trouble codes KT600 diagnostic tool operation and troubleshooting Reference data table from stream Basic electrical diagrams Basic checks Symptom table Flashing fault code table Lost scan tool communication The indicator of the flashing codes of malfunctions does not light up Non-blinking of the indicator of flashing codes of malfunctions (when the diagnostic switch is turned on) Failure to start the engine Difficulty starting the engine Automatic stalling after a successful engine start Insufficient engine power Excessive black smoke Black smoke or blue smoke Unstable idling 04-113 1-1-1 Problem with on-board AD converter ECU 1-1-2 Signal synchronization problem 1-1-3 Signal synchronization problem 1-1-4 Signal synchronization problem 1-1-5 Problem with built-in ECU output device 1-1-6 Internal error in ECU 1-2-1 Start relay problem 1-2-2 Problem with the ignition switch in the "ON" position (T15) 1-2-3 Problem with the ignition switch in the "START" position (T50) 1-2-4 Battery problem 1-2-5 Scheme of non-monotonic EMTC pulse spectrum 1-3-1 ECU Integrated Sensor Power Module 1-3-2 Main relay problem 1-3-3 Fuel rail pressure sensor 1-3-4 Common rail pressure limiting valve problem 1-3-5 Problem with fuel metering section 1-3-6 Common rail pressure limiting valve 1-4-1 Problem with the injector of the 1st cylinder 1-4-2 Problem with the injector of the 2nd cylinder 1-4-3 Problem with the injector of the 3rd cylinder 1-4-4 Problem with the injector of the 4th cylinder 1-4-5 Problem with the 5th cylinder injector 1-4-6 Problem with the injector of the 6th cylinder 1-5-1 Problem with condenser 1 (control of injectors 1, 2, 3) 1-5-2 Problem with condenser 2 (control of injectors 4, 5, 6) 1-5-3 Problems and with the CY33X injector controller chip 1-5-4 Failure to reach the minimum permissible limit of a healthy injector 1-5-5 ECU fuel injection limitation 2-1-1 Water in fuel 2-2-1 Problems with pedal position sensors 1 and 2 2-2-2 Problem with clutch switch 2-2-3 Problems with brake switch, single brake switch 2-2-5 Accelerator and brake reliability problem 2-2-6 Diesel engine protection (runaway) 2-2-7 Diesel engine protection 2-2-8 Diesel engine torque exceeded 2-2-9 Remote control accelerator pedal 2-3-1 Intake air temperature sensor 2-3-2 Barometric pressure sensor 2-3-3 Intake air temperature sensor 2-4-1 Cooling water temperature sensor 2-4-2 High water temperature alarm 2-4-3 Oil pressure high / low oil pressure alarm 2-4-4 Oil temp sensor failure, high oil temp alarm 2-4-5 Problem with water temperature sensor 2-5-1 High pressure fuel line / low pressure fuel line problem (fuel leak) 2-5-2 High pressure fuel line / low pressure fuel line problem (fuel leak) 2-5-3 High pressure fuel line / low pressure fuel line problem (fuel leak) 2-5-4 High pressure fuel line / low pressure fuel line problem (fuel leak) 2-5-5 High pressure fuel line / low pressure fuel line problem (fuel leak) 2-5-6 High pressure fuel line / low pressure fuel line problem (fuel leak) 2-5-7 Problem with high pressure fuel line / low pressure fuel line (fuel leak) 2-6-1 Recovering ECU System 2-6-2 Detecting runaway. 2-6-3 ECU CJ940 chip 2-6-4 ECU chip and watchdog 2-6-5 EEPROM (electrically erasable programmable read-only memory) 3-1-1 Exhaust brake solenoid valve 3-1-3 A / C compressor relay 3-2-1 Intake air heater relay 3-2-2 Intake air heater relay 3-2-3 Intake air heater relay 3-2-4 Speed sensor 3-2-7 Multi position switch 3-3-1 System status indicator 3-3-2 Cold start indicator, alarm indicator 3-3-4 Water in fuel indicator, warning indicator 3-4-1 Cruise control switch 3-4-2 Exhaust brake switch 3-4-3 Remote control start switch 5-1-1 Cylinder 1 misfire detection 5-1-2 Cylinder 2 misfire detection 5-1-3 Cylinder 3 misfire detection 5-1-4 Cylinder misfire detection 5-3-1 Cylinder 4 misfire detection 5-3-2 Cylinder 5 misfire detection 5-3-3 Cylinder 6 misfire detection 5-3-4 External review 5-2-1 External review 5-2-2 External review 5-2-3 External review 5-4-1 Signal synchronization problem Preheating system Precautions Basic checks Symptom table Refusal to stop starter Refusal to start the starter Starter noise Charging system Precautions Basic checks Symptom table Charging indicator lights up continuously Insufficient battery charge Battery recharge Unstable charging current Extraneous noise in the generator Measuring the parasitic load generated by the battery discharge current Transient startup procedure Anti-lock braking system (ABS) Precautions Description of ABS diagnostics Reading and erasing fault codes Basic checks Fault code table 2-1 Right front wheel solenoid valve malfunction 2-2 Left front wheel solenoid valve malfunction 2-3 Right rear wheel solenoid valve malfunction 2-4 Left rear wheel solenoid valve malfunction 3-1 Right front wheel speed sensor wide gap, weak signal 3-2 Left front wheel speed sensor large gap, weak signal 3-3 Right rear wheel speed ??sensor wide gap, weak signal 3-4 Left rear wheel speed sensor large gap, weak signal 4-1 Short or open circuit in the right front wheel speed sensor circuit 4-2 Short or open in the left front wheel speed sensor circuit 4-3 Short or open circuit in the right rear wheel speed sensor 4-4 Short or open circuit in the left rear wheel speed sensor 5-1 Unstable signal from front right wheel sensor 5-2 Unstable signal from the left front wheel sensor 5-3 Unstable signal from the right rear wheel sensor 5-4 Unstable signal from the left rear wheel sensor 6-1 Right front wheel rim malfunction 6-2 Left front wheel rim malfunction 6-3 Right rear wheel rim malfunction 6-4 Left rear wheel rim malfunction 7-4 ABS warning indicator failure 8-1 ECU diagonal voltage low 8-2 Overvoltage in diagonal 1 or diagonal 2 ECU, failure of all valves 8-3 Internal ECU Fault ABS refusal Heater and air conditioner Precautions Basic checks Symptom table Insufficient air conditioning Insufficient heating by air conditioning Blower failure Air conditioning compressor clutch failure Air conditioner cooling fan failure Lighting system Precautions Basic checks Symptom table Low beam headlamp not burning on one side Non-burning front fog lamps on both sides Constant burning of the low beam headlamp on one side Constant lighting of low beam headlights on both sides High beam headlamp not burning on one side High beam headlights not burning on both sides Continuous burning of the main beam headlamp on one side Continuous burning of high beam headlamps on both sides Failure to burn overtaking lights Low / high beam headlights not burning on both sides Non-burning front fog lamp on one side Non-burning front fog lamps on both sides Continuous burning of the front fog lamp on one side Continuous burning of front fog lamps on both sides Non-burning rear fog lamp on one side Non-burning rear fog lamps on both sides Continuous burning of the rear fog lamp on one side Continuous burning of rear fog lamps on both sides Failure to burn direction indicators, warning lamp of hazard warning system Failure to burn direction indicators on one side The warning lamp does not burn out (normal operation of the direction indicators) Constant burning of direction indicators on one side Constant burning of direction indicators on both sides Non-burning brake lights on one side Non-burning brake lights on both sides Constant burning of brake lights Non-burning reversing lights on one side Non-burning reversing lights on both sides Continuous burning of reversing lights Reverse buzzer failure Non-burning front lights on one side Non-burning side lights on one side Non-burning front lights, side lights on both sides Diagnostics procedure Interior light switch illumination not burning Lighter illumination not burning Illumination of the center differential switch illumination Illumination of the cross-wheel differential switch illumination PTO switch backlight not burning Auxiliary box neutral position switch illumination not burning Non-burning backlight electric / pneumatic horn switch cables Non-burning of the backlight of the ABS diagnostic switch Rearview mirror heating switch illumination not burning Rear light switch illumination not burning Rear fog lamp switch illumination not burning Cruise control (+/-) switch illumination not burning Cruise control recovery switch illumination not burning Cruise control cancellation switch illumination not burning Remote control accelerator illumination not burning Engine diagnostic switch backlight failure Airflow switch illumination not burning Air conditioner control panel illumination not burning The backlighting of the switch combination is not burning Non-burning of rear lights, identification lights on both sides Failure to burn identification lights, side lights, front / rear lights Continuous burning of identification lights, side lights, front / rear lights Non-burning footrest illumination on one side Non-burning illumination of footrests on both sides Steps illuminated continuously Internal lighting not burning (when switching on the right internal lighting) Non-burning interior lighting (when switching on the left interior lighting) Non-burning interior lighting (when opening the left door) Continuous burning of internal lighting Windshield wiper and washer Precautions Basic checks Symptom Table Wiper failure in any operating mode Slow wiper action Refusal to stop the wiper Failure of the wiper in the interrupted position Wiper failure in low-speed position Wiper failure in high-speed position Refusal to return to the original position of the wiper (when the switch is turned off) Washer failure, normal wiper operation Audio System Precautions Basic checks Symptom table Audio section refusal No sound from speakers (in any mode) Poor speaker sound quality (in any mode) Low speaker volume (in any mode) Refusal to receive radio broadcasts or poor radio reception Refusal to download / play MP3 files Sound vibrations while playing MP3 files Beep Precautions Basic checks Symptom table Electric dial tone failure Electric dial tone continuously Pneumatic horn failure Constant air horn sounding Instrument cluster Precautions Instrument descriptions instrument terminals Basic checks Symptom table Failure of the instrument cluster Speedometer failure Tachometer failure Failure of the fuel level indicator Water temperature indicator failure Oil pressure gauge failure Air pressure gauge failure Constant burning / non-burning of the coolant level indicator Constant lighting / non-lighting of the warning indicator of the unfastened seat belt Exhaust brake indicator on / off continuously The parking brake indicator is permanently on / off Constant burning / non-burning of the air filter clogged warning indicator Permanent burning / non-burning of the warning indicator of the cab lock Lighter Precautions Basic checks Symptom table Lighter failure Fuel (WP12) Fuel system General information Precautions Detail Check and adjust Fuel tank Detail Replacement Cleaning Water-oil separator Detail Replacement Fine fuel filter Replacement Fuel (WD615) Fuel system General information Precautions Detail Checking and adjusting Fuel tank Replacement Cleaning Water / oil separator Detail Fine fuel filter Replacement Fuel pump Replacement Injector Inspection and repair Nozzle sleeve Replacement Intake Intake system General information Precautions Overlying inlet pipe Detail Replacement Air filter assembly Detail Replacement Exhaust exhaust turbocharged (WP12) Exhaust system General information Precautions Detail Check and adjust Turbocharger Inspection and repair Exhaust exhaust turbocharged (WD615) Exhaust system General information Precautions Detail Check and adjust Exhaust pipe Inspection and repair Turbocharger Inspection and repair Cooling (WP12) Cooling system General information Precautions Detail Check and adjust Expansion vessel Inspection and repair Coolant Replacement Radiator Inspection and repair Cooling fan Inspection and repair Intercooler Inspection and repair Water pump Inspection and repair Thermostat Inspection and repair Cooling (WD615) Cooling system General information Precautions Detail Checking and adjusting Expansion vessel Inspection and repair Coolant Replacement Radiator Inspection and repair Cooling fan Inspection and repair Intercooler Inspection and repair Water pump Inspection and repair Thermostat Inspection and repair Smudge (WP10) Lubrication system General information Precautions Detail Check and adjust Oil sump Replacement Oil filter Replacement Oily pump Inspection and repair Oil cooler Inspection and repair Oil pressure sensor Replacement Smudge (WP12) Lubrication system General information Precautions Detail Check and adjust Oil sump Replacement Oil filter Replacement Oil pump Inspection and repair Oil cooler Inspection and repair Lubrication (WD615) Lubrication system General information Precautions Detail Check and adjust Oil sump Replacement Oil filter Replacement Oil pump Inspection and repair Oil cooler Inspection and repair Mechanical part of the engine (WP10) Engine mechanical Detail Precautions Check and adjust Complete engine Replacement Engine Components Replacement Cylinder head Replacement Rocker arms, valves Replacement Timing gears Replacement Camshaft Replacement Flywheel and flywheel housing Replacement Connecting rod-piston group Replacement Crankshaft Replacement Cylinder block Replacement Mechanical part of the engine (WP12) Engine mechanical Detail Precautions Check and adjust Complete engine Replacement Engine components Replacement Cylinder head Replacement Rocker arms, valves Replacement Timing gears Replacement Camshaft Replacement Flywheel and flywheel housing Replacement Connecting rod-piston group Replacement Crankshaft Replacement Cylinder block Replacement Mechanical part of the engine (WD615) Engine mechanical Detail Precautions Check and adjust Complete engine Replacement Engine components Replacement Cylinder head Replacement Rocker arms, valves Replacement Timing gears Replacement Camshaft Replacement Flywheel and flywheel housing Replacement Connecting rod-piston group Replacement Crankshaft Replacement Cylinder block Replacement Engine management Engine management Detail Accelerator pedal Replacement ECU Replacement Injector (WP10) Replacement Injector (WP12) Inspection and repair High pressure pump (WP10) Replacement High pressure pump (WP12) Detail Replacement Common rail Replacement Fuel pressure sensor Replacement Crankshaft position sensor Replacement Camshaft position sensor Replacement Water temperature sensor Replacement Oil pressure sensor Replacement Intake air pressure sensor Replacement Intercooler intake air sensor Replacement Preheating system (WP10) Preheating system General information Precautions Check and adjust Ignition switch Replacement Auxiliary start switch Replacement Heater relay Replacement Starter Replacement Heater Replacement Preheating system (WD615) Preheating system General information Precautions Check and adjust Ignition switch Replacement Auxiliary start switch Replacement Heater relay Replacement Starter Replacement Heater Replacement Charging system (WP12) Charging system General information Precautions How it works Check and adjust Generator Inspection and repair Charging system (WP10) Charging system General information Precautions How it works Check and adjust Generator Inspection and repair Charging system (WD615) Charging system General information Precautions How it works Check and adjust Generator Inspection and repair Front suspension Front suspension assembly General information Precautions How the system works Symptom Table Detail Check and adjust Front shock absorber Inspection and repair Front spring Inspection and repair Front anti-roll bar Inspection and repair Rear suspension Rear suspension assembly General information Precautions Symptom table Detail Check and adjust Rear spring Inspection and repair Rear balancer shaft assembly Inspection and repair Rear anti-roll bar Inspection and repair Tires and wheels Tire and wheel assemblies Precautions Symptom table Check and adjust Front tires and wheels Detail Inspection and repair Rear tires and wheels Detail Inspection and repair Front axle (ANKAI) Front axle assembly General information Precautions Symptom table Detail Check and adjust Front wheel hub Inspection and repair Steering fist Inspection and repair Front axle Inspection and repair Front axle (SANHUAN) Front axle assembly Precautions Symptom Table Check and adjust Front wheel hub Detail Inspection and repair Steering fist Detail Replacement Front axle Replacement Rear axle Rear axle assembly General brought together ia Precautions Symptom table Detail Check and adjust Half shaft Inspection and repair Wheel bearing, oil seal Inspection and repair Rear axle assembly, rear axle housing Inspection and repair Final drive reducer Inspection and repair Pinion and bearing Inspection and repair Differential housing, components of the driven gear and planetary gear Inspection and repair Service brake Service brake system General information Precautions Symptom table Check and adjust Brake pedal Detail Replacement Brake pedal (RHD) Detail Replacement Main brake valve Inspection and repair Main brake valve (RHD) Detail Inspection and repair Dryer Detail Inspection and repair Receiver Inspection and repair 4-way safety valve Detail Inspection and repair Relay valve Detail Inspection and repair Differential valve Detail Inspection and repair Multi-port connection Replacement Front brake chamber Inspection and repair Rear brake chamber Inspection and repair Front brake pad Detail Inspection and repair Rear brake pad Detail Inspection and repair ABS spider Replacement Wheel speed sensor Replacement Secondary brake Detail Exhaust brake butterfly valve Inspection and repair Parking brake Parking brake system Precautions Symptom table Function test Parking brake control valve Detail Replacement Frame Frame assembly Precautions Frame size Tipping mechanism assembly Precautions Detail Replacement Rear suspension assembly Detail Replacement Intermediate bridge (STEYR) Intermediate bridge assembly General information Precautions Symptom table Detail Check and adjust Half shaft Inspection and repair Wheel bearing Inspection and repair Intermediate axle assembly, intermediate axle housing Inspection and repair Thru shaft Inspection and repair Center differential Inspection and repair Final drive reducer Inspection and repair Pinion and bearing Inspection and repair Intermediate axle (Mercedes-Benz) Intermediate bridge assembly General information Symptom table Detail Check and adjust Half shaft Inspection and repair Wheel bearing Inspection and repair Intermediate axle assembly, intermediate axle housing Inspection and repair Thru shaft Inspection and repair Center diffferential Inspection and repair Final drive reducer Inspection and repair Pinion and bearing Inspection and repair Cross-axle differential Inspection and repair Checkpoint (9JS135) Transmission General information Precautions The design and principle of the checkpoint Symptom table Check and adjust Gearbox control mechanism Detail Disassembly and installation Gearbox assembly Replacement Double H control mechanism Detail Disassembly and installation Gearbox upper cover Detail Disassembly and assembly Auxiliary checkpoint Detail Disassembly and assembly Main checkpoint Detail Disassembly and assembly Input shaft assembly Detail Disassembly and assembly Output shaft assembly Detail Disassembly and assembly Intermediate shaft assembly Detail Disassembly and assembly Checkpoint (RT-11509C) Transmission General information Precautions Design and principle of gearbox operation Symptom table Check and adjust Gearbox control mechanism Detail Disassembly and installation Gearbox assembly Replacement Double H control mechanism Detail Disassembly and installation Gearbox upper cover Detail Disassembly and assembly Auxiliary checkpoint Detail Disassembly and assembly Main checkpoint Detail Disassembly and assembly Input shaft assembly Detail Disassembly and assembly Output shaft assembly Detail Disassembly and assembly Intermediate shaft assembly Detail Disassembly and assembly Checkpoint (12JSD160) Transmission General information Precautions The design and principle of the checkpoint Symptom table Check and adjust Gearbox control mechanism Detail Disassembly and installation Gearbox assembly Replacement Single H control mechanism Detail Disassembly and installation Gearbox upper cover Detail Disassembly and assembly Auxiliary checkpoint Detail Disassembly and assembly Main checkpoint Detail Disassembly and assembly Output shaft assembly Detail Disassembly and assembly Intermediate shaft of the main gearbox Detail Disassembly and assembly Clutch Clutch assembly General information How it works Precautions Symptom table Check and adjust Clutch oil reservoir assembly Inspection and repair Clutch master cylinder Detail Inspection and repair Clutch pedal assembly Inspection and repair Clutch slave cylinder Detail Inspection and repair Building blocks Detail Inspection and repair Drive shaft Drive shaft General information Precautions Symptom table Detail Check and adjust Intermediate drive shaft Inspection and repair Center drive shaft Inspection and repair Kardan Inspection and repair Power take-off Power take-off General information How the power take-off works Precautions Symptom table Detail Check and adjust QH50 PTO Disassembly and installation Power take-off solenoid valve Inspection and repair Steering wheel and steering column Steering wheel and steering column General information Precautions Symptom table Detail Check and adjust Steering wheel (for left-hand drive vehicles) Replacement Steering wheel (for right-hand drive vehicles) Replacement Steering column (for left-hand drive vehicles) Disassembly and installation Steering column (for right-hand drive vehicles) Disassembly and installation Power steering gear Hydraulic steering system General information Precautions Symptom Table How it works Detail Check and adjust Steering fluid (LHD) Replacement Power steering fluid (RHD) Replacement Steering oil pump assembly Replacement Steering gear assembly (left-hand drive) Inspection and repair Steering gear assembly (right hand drive) Inspection and repair Hydraulic line Disassembly and installation Steering oil reservoir assembly. Disassembly and installation Tie rod assembly Inspection and repair Heater and air conditioner Heater and air conditioner General information Precautions Engine coolant signs of malfunction How it works Check and adjust Heater plumbing Detail Inspection and repair Heater Detail Inspection and repair Heater (for right-hand drive vehicles) Detail Inspection and repair Refrigerant Replacement Cooling oil Inspection and repair Cooling piping Detail Inspection and repair Evaporator Detail Inspection and repair Evaporator (RHD) Detail Inspection and repair Compressor Inspection and repair Compressor (RHD) Inspection and repair Blower Detail Inspection and repair Blower (RHD) Detail Inspection and repair Capacitor Inspection and repair Condenser (RHD) Inspection and repair Liquid storage tank Inspection and repair Fluid storage tank (RHD) Inspection and repair Air conditioner control switch Inspection and repair A / C control switch (RHD) Check and repair ont Seat belt Seat belt assembly Detail Driver's seat belt Inspection and repair Driver's seat clasp Inspection and repair Seat belt buckle, intermediate seat Inspection and repair Clasp, intermediate seat Inspection and repair Battery Battery General information Precautions How it works Symptom table Check and adjust Detail Battery Replacement Maintenance Electrolyte Refueling Battery disconnect switch Replacement Lighting Audio system Replacement Door light switches Replacement Rear lamp combination Replacement Interior lighting Replacement Footrest lighting Replacement Identification lights Replacement Side light Replacement Direction indicators Adjustment Replacement Front lamp combination Detail Precautions Lighting system Audio system Precautions Detail Receiver-player Replacement Speaker Replacement Antenna Replacement Windows, rear-view mirrors Windshield Detail Replacement Rear window Detail Replacement Side windows Detail Replacement Glass doors Detail Replacement Windows Detail Inspection and repair Exterior mirrors Detail Replacement Instrument panel, instrument cluster, lighter Dashboard Precautions Detail Replacement Instrument cluster Detail Replacement Lighter Detail Replacement Seats Seat assembly General information Precautions Driver's seat Detail Disassembly and installation Disassembly and assembly Front passenger seat Detail Replacement Intermediate seat Detail Replacement Sleeping place Detail Replacement Doors, door locks, door handles Complete doors Detail Adjustment Replacement Door locks Detail Replacement Door handles Replacement Interior / exterior components Door trims Detail Replacement Visors Detail Replacement Mats Detail Replacement Front bumper Detail Replacement Mudguards Detail Replacement Front bonnet Detail Replacement Cab Disassembly and installation of the complete cab Dismantling the cab Cab installation Self-unloading hydraulic system Hydraulic self-unloading system General information Precautions How the system works Symptom table Detail Hydraulic oil (for front lift truck) Draining and filling Oil pump Inspection and repair Components of the tipping mechanism Inspection and repair Hydraulic tank (for dump truck with front lift cylinder) Disassembly and installation Lift valve (for front dump truck) Inspection and repair Restrictor valve (front lift truck) Inspection and repair Air filter (front lift truck) Inspection and repair Return line oil filter (for front lift truck Inspection and repair Hydraulic cylinder (for dump truck with front lift cylinder) Inspection and repair Manual valve (for front lift truck) Inspection and repair Cargo area (for dump truck with front lift cylinder) Disassembly and installation Hydraulic cylinder (for dump truck with t-type mid-lift cylinder) Disassembly and installation Manually controlled flexible shaft (for t-type mid lift truck) Inspection and repair Swing valve (for mid-lift dump truck) Inspection and repair Cargo area (for dump truck with a mid-position hydraulic cylinder of a lift type T) Disassembly and installation