Engine ZMZ 409.10, user e-manual (in Russian)

Contents Introduction Technical characteristics of the engine and its systems Basic data for regulation and control Engine design Crank mechanism Gas distribution mechanism Lubrication system Cooling system Fuel supply system Air intake and exhaust system Crankcase ventilation system Integrated microprocessor engine control system (KMPSUD) Integrated engine management system operation Integrated engine management system troubleshooting instruction Troubleshooting procedure and technique Diagnostic information output mode Diagnostic information output mode request The operation of the warning lamp when displaying fault codes Diagnostic trouble codes List of malfunctions in which the vehicle can move in standby modes Engine maintenance Maintenance types Daily maintenance (EO) First maintenance (TO-1) Second maintenance (TO-2) Seasonal maintenance (CO) Maintenance features Possible engine malfunctions and methods of their elimination Engine repair Removing the engine from the vehicle Works performed on the left side of the vehicle Work performed on the right side of the vehicle Work performed at the front of the car Work performed underneath the vehicle Dismantling the engine Repair of engine parts, components and assemblies Cylinder block, pistons, connecting rods, intermediate shaft Controlled parameters during the repair of the cylinder block, pistons, connecting rods and intermediate shaft Crankshaft Controlled parameters during crankshaft repair Cylinder head, valve train and camshafts Hydraulic tensioner Water pump Oil pump Assembling the engine Clutch Clutch maintenance features Possible clutch malfunctions and methods of their elimination Clutch repair Clutch assembly Electrical equipment Generator Technical data Design and operation Installation order Technical condition check Possible malfunctions and methods of their elimination Disassembly and assembly Maintenance Starter Basic technical data Design and operation Terms of use Maintenance Possible malfunctions and solutions Applications Wiring diagrams of the elements of the engine control system ZMZ - 409.10 Dimensions of mating engine parts Tightening torques for engine screw connections Chemical map of fuels and lubricants and coolants used on the engine Refueling tanks The tool developed by JSC "ZMZ" and LLC "RusavtoGAZ" Checking and adjusting valve timing

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