Engines TMZ 842, user e-manual (in Russian)

Content Introduction Engine installation requirements Completeness and applicability Technical data Engine device Cylinder block Cylinder liners Flywheel housing Cylinder heads Crankshaft Torsional vibration damper Flywheel Connecting rod Pistons Inserts Gas distribution mechanism Aggregate drive Lubrication system Oil pump Oil filters Power system High pressure fuel pump Speed ??controller Basic adjustments provided by the regulator design The scheme of the speed regulator Injection advance clutch Fuel priming pump Injector Fuel filters Aspiration Turbocharger Cooling system Water pump Water-oil radiator Charge air cooler Fan Electrical equipment Generator Starter Electric torch device Air filter Air brake compressor Emergency stop mechanism Stop solenoid Sealing and marking Operating materials Fuel Oils and lubricants Coolants Security requirements Preparing to start, starting, running and stopping the engine Preparing to start a new or overhauled engine Preparing for start-up in daily operation Starting the engine Starting the engine with an electric torch Engine monitoring Stopping the engine Possible malfunctions and methods of their elimination Maintenance types Daily maintenance (ETO) Maintenance No. 1 (TO-1) Maintenance No. 2 (TO-2) Seasonal maintenance Initial maintenance Engine tuning Adjusting the belt tension Adjusting valve train clearances Injection advance angle adjustment Lubrication system maintenance Checking the oil level Oil change Changing the filter elements of the oil filter Flushing the centrifugal oil filter Service of fuel equipment Injector maintenance Fuel injection pump service Draining sediment from fuel filters Flushing the coarse fuel filter Changing elements of the fine fuel filter Turbocharger service Cooling system maintenance Oil-water radiator service Charge air cooler service Maintenance of electrical equipment Generator maintenance Starter service Electric torch device (EFU) maintenance 183 Air filter maintenance Air brake system compressor service Features of disassembly and assembly of the engine Removing and installing cylinder heads Tightening the nuts and tie bolts of the crankshaft bearing caps Tightening the connecting rod bolts Clutch Safety requirements and warnings Features of clutch operation Clutch design and operation Installing the clutch on the engine Removing the clutch from the engine Preparing the clutch for operation Clutch maintenance Possible clutch malfunctions and remedies Transmission cut-off mechanism General information and basic parameters Device and principle of operation Getting started Mechanism maintenance Possible malfunctions of the mechanism and how to eliminate them Applications Appendix 1 Tightening torques for main screw connections Appendix 2 De-preservation of the engine Appendix 3 Recommendations for long-term engine storage Appendix 4 Engine disposal Factory warranties and complaints procedure

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