BELAZ 7547, user e-manual (in Russian)

Contents General instructions Safety requirements and warnings Safety requirements Fire safety rules Warnings and recommendations Controlled parameters Safety rules and warnings when performing welding work Warning signs Dump truck specifications Controls, instrumentation and cockpit equipment Location of controls and equipment in the dump truck cab Location of gauges and controls on the dashboard Additional dashboard Engine preheater control panel Engine Engine mount Lubrication system Power system Engine fuel supply system Engine air supply system Engine exhaust system Engine cooling system Engine starting system Engine preheating system Engine system service Engine power system maintenance Engine exhaust system maintenance Engine cooling system maintenance Service of the pneumatic starter engine start system Engine preheater maintenance Possible malfunctions of the preheater and how to eliminate them Hydromechanical transmission General information Matching transfer Torque converter Gearbox Retarder brake Hydraulic system Hydraulic system of hydromechanical transmission of dump trucks BelAZ-7547, 75471, 75473 Hydraulic system of hydromechanical transmission of dump truck BelAZ-75473 with MMOT Hydromechanical transmission control Hydromechanical transmission service Hydromechanical transmission diagnostics Possible malfunctions of hydromechanical transmission and ways to eliminate them Cardan drive Design features Cardan transmission maintenance Possible malfunctions of cardan shafts, flexible couplings and how to fix them Drive axle Main gear Wheel drive Drive axle maintenance Possible drive axle malfunctions and remedies Chassis Frame Suspension Suspension maintenance Front axle Design features Front axle maintenance Wheels and tires Tire operating modes Maintenance of wheels and tires Tire mounting and dismounting Steering Design features Steering units Steering service Possible malfunctions of the steering and how to fix them Braking systems General information Brake systems of dump trucks BelAZ-7547, 75471, 75473 Service brake system Parking brake system Service of brake systems Brake systems of the BelAZ-75473 dump truck with MMOT Service brake system Parking brake system Service of brake systems Possible malfunctions of brake systems and how to fix them Electrical equipment Power supply system Engine starting system Hydromechanical gear shift control system Emergency power steering control system Light and sound alarm system Outdoor and indoor lighting system Protection system High voltage power line signaling device Maintenance of electrical equipment Possible malfunctions in the electrical system and how to fix them Cab and platform Cab Platform Tipping mechanism How the hydraulic system works Tipping mechanism assemblies Maintenance of the tipping mechanism Possible malfunctions of the tipping mechanism and how to fix them Dump Truck Operation Dump trucks running in Starting the engine Starting the engine with an electric torch Hydro-mechanical transmission heating Dump Truck Driving Rules Stopping the dump truck and engine Dump Truck Towing Fire extinguishing system Technical characteristics Device and principle of operation Security requirements Maintenance Dump truck maintenance Types and frequency of maintenance Truck lubrication Centralized automatic lubrication system Technical characteristics of lubrication systems Design and principle of operation of the centralized automatic lubrication system Maintenance of the centralized automatic lubrication system Possible malfunctions of the lubrication system and how to fix them Electrical equipment of the centralized automatic lubrication system Operating materials Fuel Lubricants Coolant Nitrogen Ethyl technical alcohol Unloading, re-entry and installation of dump trucks General instructions Safety measures during assembly and disassembly work Unloading of dump trucks, re-preservation and installation Installation of outdoor lighting devices, taillights and headlights Assembling and welding a two-piece platform General instructions for platform assembly and welding Assembly and welding of the platform of BelAZ-7547, 75471, 75473, 7547D dump trucks Assembly and welding of the platform of BelAZ-75479 dump trucks Storage rules Preservation materials Preservation and re-preservation Storage Dump truck de-preservation Transportation Disposal Applications Appendix A Mass of main units, assemblies and parts Appendix B Tightening torques for main screw connections Appendix C Calculation of antifreeze consumption for antifreeze

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