Dong Feng 1030 with engines of 3.153 liters, service e-manual and parts catalog (in Russian)

Contents Vehicle operating instructions Vehicle identification plates The main technical characteristics of the car General information Performance characteristics Engine characteristics Chassis type and design features Device and vehicle control Front panel Doors Seat adjustment Engine access window (main) Seat belts dashboard Signal lamps Combined headlight switch Fog lamp switch Alarm button Interior light switch (optional) Power window control button Radio Heating system Heater Cigarette lighter Ashtray Glove Control levers, steering wheel and accessories Fuel filler cap Spare wheel bracket Opening and closing body sides Driver tips Before driving Start of movement Stop Driving in hilly terrain Clutch control Double clutch release Warning triangle usage Braking Using the brake pedal Draining the coolant Installing snow chains Break-in and service of a new car Before commissioning Break-in period Checks and inspections during the break-in period After the end of the break-in period Daily maintenance Before leaving Basic verification elements Check after engine start Test drive Check-out after test drive Other Car maintenance and adjustments Air filter Engine service Checking and replacing fluid level in the steering mechanism Checking the brake fluid level and adding it to the brake system and hydraulic clutch Checking the oil level in the transmission, changing it Checking the oil level in the gearbox of the main gear of the rear axle, changing it Battery check and maintenance Suspension Toe adjustment Car body adjustment Checking the lower and upper ball joints of the front independent suspension and front suspension arms Cardan shaft Rearrangement of wheels Fuses Cleaning and replacing the wiper blades Brake pipes In the event of a sudden malfunction If the oil pressure warning light comes on If there is a leak in the hydraulic system If there is air in the hydraulic system If the vacuum booster is out of order If the battery charging system fails If the engine coolant is overheated If the engine is overheated If the wheel is punctured If the battery is discharged Starting the engine "from the pusher" Vehicle towing If the light bulb is burnt out Service frequency Periodic replacement of parts Basic regulation data Lubrication intervals and points Lubricants and fluids Fuel Engine oil Gear oil Synthetic brake fluid Torque values ?? Engine CYQD32 (EURO 2) Foreword Diesel engine specifications Diesel engine operation Maintenance Diesel engine unit adjustments Main diesel engine components Diesel engine power system Diesel engine auxiliary systems Troubleshooting engine problems Engine YUCHAI YC4F (EURO 3) Engine identification General information Technical characteristics of the engine and its components Engine operation Engine maintenance Troubleshooting and how to fix them Car repair manual Precautions Clutch Precautions and preparations Clutch unit Clutch pedal adjustment Clutch master cylinder Clutch slave cylinder Clutch release assembly and mechanism Clutch unit Clutch disc Clutch pressure plate and flywheel Technical data Gearbox Datasheet Gearcase removal and disassembly procedures Gearbox disassembly sequence The location of the parts and the sequence of their removal from the primary and secondary shafts of the gearbox The sequence of disassembling the cover with the gearbox control mechanism Sequence of assembly of gearbox units Sequence of assembly of the cover with the gearbox control mechanism Gearbox assembly procedures Tightening torques for screw connections Front suspension Tools and pullers Front suspension design Inspection and repair Front wheel alignment Camber, longitudinal and transverse angles of inclination of the steering axis Checking the limit angles of rotation of the steered wheels (front) Steering knuckle, journal, hub and disc brakes Hub and brake disc Replacing bearings in the hub Hub bearings Hub Rotary fist Front suspension parts Shock absorber Torsion bar Upper wishbone Lower arm stretch Lower wishbone Checkout Upper and lower ball joints Technical data Rear suspension Rear axle suspension design Rear axle construction Checking Rear suspension and shock absorber design Shock absorber Spring Rubber bumper Technical data Data for verification and adjustment Propeller shaft and rear axle reducer Tools Cardan shaft Maintenance Rear axle Rear axle reducer Dismantling the gearbox Checking Gearbox adjustment Technical data Steering Precautions and Preparations Special tools Checking nodes on the car Steering column and steering wheel Steering column Steering gear Steering link Steering link rod Checking details Power steering (GUR) Technical data Braking system Precautions and preparations Checks Hydraulic brakes Bracket for brake pedal and vacuum brake booster Vacuum booster Working check Removal and installation of the vacuum booster Check valve Checking Front brakes Cab and frame Precautions Fixators Front bumper Doors Dashboard External and internal cabin panels, cabin equipment Headlining Exterior body elements Radiator grill and lower front panel Door glass seal Door and step Seats Cab and body Electrical equipment Fuses and fuses Battery Battery maintenance Battery charging Charging system Launch system Steering column switches Headlights Windscreen wipers and washer Radio / radio and antenna Parts catalog Cylinder block Oil pan Dipstick Cylinder head Piston Connecting rod Crankshaft and flywheel Camshaft Rocker arm assembly Valve cover Gear housing cover Inlet piping Exhaust piping Turbocharger assembly Vacuum pump Oil pump Injector Oil filter Fuel pipes Coolant pump and fan High pressure fuel pump Thermostat Oil cooler Preheating device Alternator and starter Belt tensioner Power steering Tools EGR control Engine mount Fuel tank and fuel lines Accelerator pedal Intake system Release system Cooling system Clutch and release fork Clutch slave cylinder Clutch master cylinder Clutch control Clutch housing, gearbox housing and rear cover Gear selector cover and fork Gearbox shafts and gears Gear Shift Control Cardan shaft Frame Front suspension Rear suspension Front shock absorber Rear shock absorber mounting Front axle Rear axle, semi-axle Rear axle, differential Wheel Spare wheel lift Steering link Steering column Steering gear Power steering pipes Hydraulic brakes Parking brake Front disc brake Rear brake Brake pedal The main brake cylinder with a vacuum booster Battery Cab harness Frame wiring harness Cab wiring Headlights Rear lights and license plate lighting Cab electrical elements Accessories Cab suspension Cab floor Cabin rug Windscreen wiper Cab front panel and roof Cab front panel grille Steering column elements Cab side panel Toolbar Cab back panel Cab glazing Cab door Heater Cabin elements Seat Seat belt Cab mudguard