DAF XF95 with engines of 12.6 liters, service e-manual (in Russian) - Скачать книгу бесплатно

Contents DAF XE engine General information Technical data Engine layout Engine identification Gas distribution gear drive Camshaft of drive of individual high pressure fuel pumps for pump injectors Cranking while servicing the engine Tightening torques for screw connections Engine diagnostics Engine acceleration test Engine acceleration test using electronic device "DAVIE" Troubleshooting Checks and adjustments Valve jumpers Valve drive clearances Gas distribution gear drive Checking the automatic poly V-belt tensioner Tensioning the V-belt Checking the flywheel Checking the cylinder head Cylinder compression test Checking the tightness of the cylinder head by pressing Removing and installing engine components Removing and installing engine Engine mounts Valve cover Valve actuator Intake manifold Exhaust manifold Cylinder heads Air compressor Power steering pump (GUR) Starter V-ribbed belt A / C compressor drive V-belt Generator Flywheel Flywheel ring gear Rear crankshaft oil seal Flywheel housing Fan drive Vibration damper Vibration damper hub Valve cover Front crankshaft oil seal Timing gear Timing housing Timing housing seal Engine wash Cylinder block Removing and installing camshaft bearings Removing and installing cylinder liners Engine crank mechanism Crankshaft Rods Pistons Piston rings Lubrication system Oil cooler Engine cooling system System description Component descriptions Sealed system cover Thermostat Coolant filter Fan drive viscous coupling Viscous drive clutch, electronically controlled fan clutch Technical data Tightening torques for screw connections Refueling volumes Test & Adjust Cooling system pressure test Thermostat test Checking the viscous fan clutch Radial runout of the water pump shaft Removing and installing system elements Water pump Coolant filter Thermostat Fan drive viscous coupling Expansion tank Radiator Draining and filling Draining the coolant, filling and bleeding the cooling system Cleaning and rinsing Cleaning the outside radiator and intercooler Flushing the cooling system Fuel system Tightening torques for screw connections Diagnostics Troubleshooting Fault table Layout of components Fuel system UPEC Description of components Cranking Check and adjust Checking the fuel level sensor with a pressure reducing valve Checking the injector opening pressure Checking the quality of the injector Checking the tightness of the fuel system Bleeding the fuel system (removing air from it) Checking the pressure in the fuel line Checking the coarse fuel filter / water separator Removing and installing elements of the fuel system Injectors Nozzle adapter sleeve Individual injection pump injectors Booster fuel pump Housing of individual injection pump nozzles Fuel lines Replacement fuel filter element Fuel level sensor Fuel inlet mesh Coarse fuel filter with water separator (sump) Disassembly and assembly of fuel system elements Cleaning and washing Cleaning the nozzle adapter Intake and exhaust systems Tightening torques for screw connections Diagnostics Troubleshooting System description Turbocharger Checks and adjustments Checking the backpressure generated by the exhaust system Intake system checks and tests Checking the intake vacuum Checking the spark plug Removal and installation of elements of intake and exhaust systems Intercooler Replaceable air filter element Glow plug Cleaning and washing Cleaning the outside radiator / intercooler Cleaning the outside radiator / intercooler Cleaning the replacement air filter element Engine brake Technical data Tightening torques for screw connections Diagnostics Troubleshooting DEB compression brake General information Engine brake, system description DEB Compression Brake Exhaust damper engine brake Checks and adjustments DEB compression brake actuator gap adjustment DEB compression brake serviceability check Checking and adjusting the exhaust damper engine brake Removing and installing engine brake elements DEB brake housing Removing and installing DEB brake flat spring Removing and installing the exhaust flap brake Steering axles General information Technical data Steering gear Technical data Tightening torques for screw connections Power steering pump Technical data Tightening torques for screw connections Hoses, oil lines, reservoir and slave cylinder Tightening torques Wheel suspension (front axle and front steered rear axle) Technical data Tightening torques for screw connections Rear steering axle Technical data Rear axle convergence type 09G075 Tightening torques for screw connections Steering Possible malfunctions and how to fix them Safety technology Description of operation and steering diagram Steering checks and adjustments Oil change and system bleeding Safety instructions Steering gear General information Checking and adjusting the steering gear Removing and installing elements of the steering mechanism Power steering pumps models LUK VT77 and LF77 Checking and adjusting the LUK VT77 and LF77 pumps Removal and installation of elements of LUK VT77 and LF77 power steering pumps Oil lines and storage tanks Checking and adjusting Removing and installing elements Front axle / front steered rear axle Wheel hub Steering knuckle of the front steering axle of the rear axle Front axle steering knuckle Hub assembly Wheel alignment angles Steering checks and adjustments Removal and installation of steering elements Front axle rear steered axle Checks and adjustments Removing and installing elements Brake system and its components General information Braking performance and brake force distribution Braking force graphs Disc brakes Drum brakes Brake system diagrams Application of fully pneumatic braking system diagrams Braking system diagrams Electronically controlled braking system diagrams EBS-2 electronic brake system diagrams KNORR disc brake design Component descriptions Compressor Safety valve Air supply unit Purging valve for condensate removal Service brake piston pedal valve Parking brake accelerator valve Front brake force regulator valve Contact sensor for switching on brake lights Load sensing valve, air suspension Load sensing valve, leaf spring ABS valve Two-way valve ASR solenoid valve Emergency fill connection / test connection Parking brake valve Air pressure drop contact sensor Spring-loaded brake cylinder Trailer Brake Booster Valve Connection head Automatic working gap adjuster Disc brakes Quick disconnect coupling Check and adjust Compressor capacity Compressor piping Pressure regulator Brake pedal valve Load sensing valve, air suspension Load sensing valve, leaf spring Front brake force regulator valve Booster valve Trailer Brake Booster Valve Pressure build-up from the trailer brake accelerator Parking brake valve Checking and adjusting the inlet and outlet pressure of the supply air assembly Checking the regenerative function of the dryer in the air supply unit Checking the four-way pressure relief valve of the supply air assembly Checking the automatic working gap adjuster Checking the automatic disc brake adjuster Brake drums Drum brake pads Brake pads Brake discs Brake caliper travel Adjusting drum brakes Adjusting disc brakes Leak test Removal and installation Conventional spigot connections Quick disconnect coupling Tubing tips Brake cylinder Spring-loaded brake cylinder Automatic working gap adjuster Brake drum Drum brake pads, 1354 & 1355t rear axle Drum brake pads, first rear axles 09N044 Installing linings on drum brake pads Pad support bearing Camshaft Camshaft support bush Drum brake shield Disc brake shield Compressor cylinder head gasket Dryer filter element Brake pads Brake disc Brake caliper model KNORR SB7000 Brake caliper support bracket Anthers of clamps ("pistons") of the brake caliper model KNORR SB7000 Anthers of clamps ("pistons") of the brake caliper model KNORR KNORR SB7000 Bronze caliper support bush KNORR SN7000 Bronze caliper support bush KNORR SB7000 caliper guide rubber support KNORR SN7000 caliper guide rubber support KNORR SB7000 Bronze caliper support bush boots KNORR SN7000 Bronze caliper support bush boots Disassembly and assembly Brake chamber Spring brake cylinder WABCO General part Introduction What does it mean to have a road train with good braking characteristics? Equalizing braking forces using a dynamometer (test brake drums) Form "Equalizing braking forces using test brake drums" Area of ??coincidence of braking forces for a loaded road train tractor / trailer Area of ??coincidence of braking forces for a loaded road train truck / trailer Check and adjust Checking the braking performance of a truck with EBS Checking and adjusting the brake force distribution on trucks without EBS in combination with a trailer without EBS Checking and adjusting the brake force distribution on trucks without EBS as part of a road train with a trailer equipped with EBS Checking and adjusting the brake force distribution on tractors with EBS in a road train with a trailer not equipped with EBS Transmission Clutch Safety instructions General part Technical data Clutch component description Clutch checks and adjustments Removing and installing clutch elements Clutch servo ASTRONIC clutch servo unit Clutch release bearing Clutch release fork Disc clutch assembly Clutch unit with automatic adjustment / wear compensation Installing the clutch (new node) Support and guide bearing of the gearbox input shaft (in the flywheel) Clutch master cylinder Hydraulic clutch Draining and filling Bleeding hydraulic clutch Mechanical transmission control Checking and adjusting Mechanical gearbox control for "left-hand drive" models Removing and installing elements Control lever, "LHD" models Swing arm swing arm Swing arm Control rod Silent blocks SERVOSHIFT Pneumatic Gearbox Control Description of the pneumatic control gearbox (SERVOSHIFT) Semi-automatic (pneumatic) controlled gearbox (SERVOSHIFT) Pneumatic gearbox (SERVOSHIFT) fault table Description of com ponents General information Removing and installing elements Servoshift Node Pneumatic gearboxes Technical data Neutral valve Control lever. Changeover valve General part Description of the overload protection system Pneumatic gearbox control scheme Description of gearbox components Neutral valve Changeover valve on the gearshift lever Protection valve GV (Getriebevorschalt - preparation for gear engagement) Checks and adjustments Vehicle speed signal simulation Checking the protection valve against accidental (premature) downshifting Checking and adjusting the protection valve (GV) of the ZF gearbox Removal and installation of pneumatic elements of the gearbox Shift lever valve Gearboxes ZF 16S-151/181/221 Technical data General information System description Synchronizers Checks and adjustments in the gearbox Checking the oil level in the gearbox Axial clearance of the gearbox input shaft bearing Gearbox selector shaft housing Removing and installing gearbox elements Gearbox assembly with or without ZF intarder Propeller shaft flange Gearbox output shaft oil seal Gearbox input shaft oil seal Selector shaft oil seal Gearbox oil change AS Tronic gearbox Refueling volumes Possible malfunctions table and remedies General information Type designation AS Tronic gearbox Description of the components of the "AS Tronic" gearbox Checks and adjustments Removing and installing gearbox elements AS Tronic AS Tronic gearbox modulator Control node Propeller shaft flange Gearbox output shaft oil seal Gearbox input shaft oil seal Oil seal and bushing of the clutch release fork Changing the oil in the AS Tronic gearbox AS Tronic gearbox with ZF intarder ZF Intarder coolant Intarder ZF Axial clearance Possible malfunctions table and solutions Safety instructions Key points Location of the main components Checking and adjusting Output shaft bearing axial clearance Stator axial clearance Checking the oil level in the gearbox with intarder Removing and installing intarder elements Supply air solenoid valve Hydraulic accumulator Heat exchanger Hydraulic control unit Oil pump Gearbox / intarder oil filter Proportional valve Intarder drive Hydraulic accumulator Draining and filling oil Gearbox with intarder ZF AS Tronic Power take-offs Refueling volumes Safety instructions General part Power take-off DAF Power take-off options Pneumatic power take-off control Power take-off checks and adjustments Axial clearance of the PTO drive shaft Axial clearance of the gear drive in the flywheel housing (power take-off from the DAF engine) Removal and installation of power take-off elements Flywheel PTO DAF Flywheel housing on engines with power take-offs Power take-offs of different variants Power take-off intermediate shaft Power take-off from DAF engine Power take-off housing on DAF engine Versions with and without drive flange and switching unit Cardan shafts Checking Refueling volumes Possible malfunctions table and remedies Cardan shaft Suspended bearing Checking and adjusting the propeller shaft Removal and Installation Main and intermediate propeller shaft assembly Cardan (cross) joint Suspended bearing Drive shaft lubrication Electrical equipment Location of components in the vehicle Key points Accepted abbreviations Wire marking Reading electrical diagrams Reading individual circuit diagrams Connector locations Wiring diagram 1615585/03 Overview of the basic elements and their positions on the car wiring diagram 1615585/03 Wiring diagrams 1615585/03 car circuits Scheme A. Voltages before and after the ignition switch Diagram B. Ground Connection Overview Diagram C. Overview of can multiplex bus connections Diagram 1. Main power switch Diagram 2. Generator / ignition / starting circuit / charging circuit Diagram 3. MTCO tachograph Diagram 5. Engine preheating Diagram 8. Electronic vehicle control module VIC Diagram 15. Brake lights / cab tilt drive Scheme 21. Air conditioner / air recirculation damper / heater fan Scheme 29. EMAS electronic steering gear control system Scheme 32. Power take-off mechanisms (PTO) Figure 43. DMCI connector (direct memory access interface) / body Diagram 45. Sockets, 16-pin (A021) FA / FT diagnostic connectors Scheme 46. QUALCOMM multiplexer Figure 47. DMCI (direct memory access interface) Diagram 48. ECAS suspension height level